Gearmore XB48 Page 28 Assembly, Operation, Service & Parts Manual Download | Manualshive

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SIDE GEARBOX 904200 ASSEMBLY

26

REF #

QTY.

PART NO.

DESCRIPTION

1

1

504210

Bolt M-8-20 (Pkg. of 13)

2

1

904034

Driving Gear Z13

3

1

904029

Retaining Ring 35mm

4

1

904044

Chain Adjust Spring

5

1

904054

Chain Adjuster

6

1

904043

Chain ASA 60 HE 46MG

7

1

904058

Driven Gear Z19

8

1

904057

Shim

9

1

904019

Retaining Ring 30mm

10

1

904040

Cover

11

1

901015

Oil Plug M22 x 1.5

12

1

904039

Oil Plug M14

13

2

155010

Bearing 6207

14

2

904031

Gasket

15

1

904059

Oil Seal 40 x 62 x 10 PP

16

1

904061

Bearing Housing

17

1

904060

Gasket

18

1

904055

Chain Drive Cover Gasket

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Summary of Contents for XB48

Page 1: ...ROTARY TILLER Assembly Operation Service Parts Manual For Model XB48 Form XBTiller PM7 April 2005...

Page 2: ...ansport Safety 8 Safety Sign Locations 9 11 Assembly Instructions 12 Before Putting Tiller Into Service 13 14 Preparation 15 Attaching to Tractor 16 17 Sizing PTO Shaft 18 Operating Instructions 19 Ma...

Page 3: ...nly by proper care and operation can you expect to receive the service and long life designed and built into it It is the purchaser and or operator s responsibility to Read and understand the informat...

Page 4: ...xtreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or seri...

Page 5: ...or your tractor before assembly or operating to acquaint yourself with the ma chines If this machine is used by any person other than you or is loaned or rented it is the Rotary Tiller owner s respons...

Page 6: ...manual and have developed a thorough understanding of the safety precautions and how it works Review the safety instructions with all users annually This equipment is dangerous to children and persons...

Page 7: ...tiller is designed for use only on tractors with the power take off PTO turning at 540 RPM Install and secure all guards and shields before starting or operating The tiller tines driveline guards and...

Page 8: ...azards Keep away from drop offs and hazards that could cause roll over Use extreme care and maintain minimum ground speed when transporting or operating on hillsides over rough ground and when operati...

Page 9: ...The addition of an over running PTO clutch may change the length of the PTO driveline required Pay extra attention to the instructions on the PTO Driveline Installa tion Be sure that the driveline sys...

Page 10: ...n your route to avoid heavy traffic Always install transport locks pins or brackets before transporting Do not drink and drive Be a safe and courteous driver Always yield to oncoming traffic in all si...

Page 11: ...the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS NOTE The numbers represent the safety decals on the following pages REMEMBER If safety...

Page 12: ...SAFETY 10 SAFETY SIGN LOCATIONS Safety Sign No 1 Safety Sign No 2 Safety Sign No 3...

Page 13: ...SAFETY 11 SAFETY SIGN LOCATIONS Safety Sign No 4 Safety Sign No 6 Safety Sign No 7 Safety Sign No 8...

Page 14: ...ler resting on the bottom section STEP 3 Remove tie wire holding the PTO shaft and set aside PTO STEP 4 Attach tiller according to your tractors manual and using the instructions on pages 16 and 17 ST...

Page 15: ...sing gear oil type SAE EP 80W 90 For all grease fittings use TYPE grade II tube grease STEP 1 Place rotary tiller so that the deck is secure and level STEP 2 Remove oil plug located at top of transmis...

Page 16: ...op of glass 20 oz STEP 6 Replace and tighten the plug Clean away any excess oil STEP 7 Grease the grease fitting on the outboard hub the two 2 grease fittings on the PTO universal joints the two 2 gre...

Page 17: ...ceeds 80 db Noise over 80 db on a long term basis can cause severe hearing loss Noise over 90 db adjacent to the operator over a long term basis may cause permanent total hearing loss NOTE Hearing los...

Page 18: ...nations may require PTO shafts to be shortened as described by the following steps STEP 3 Raise and lower rotary tiller in order to locate the shortest distance between equipment gearbox input shaft a...

Page 19: ...ILLER IN POSITION STEP 7 As in Step 5 hold PTO shaft sections together and check for a minimum of 6 of overlap If PTO shaft has been marked for cutting the overlap is the distance measured between the...

Page 20: ...ft in a vice and cut off shield where marked Fig 1 A 1 B STEP 2 Using cut section of the shield as a guide cut shaft off the same amount Fig 2 STEP 3 Repeat steps 1 and 2 for other PTO shaft section S...

Page 21: ...he tractor at idle RPM and the tiller lifted off of the ground engage PTO and slowly advance throttle to 540 PTO RPM NOTE Rotary tiller is designed to run at 540 PTO RPM only STEP 7 Select a low gear...

Page 22: ...ll nuts and bolts to insure they are tight and secure 6 Periodically loosen torque spring bolts and allow slip clutch to slip for approximately two 2 revolutions Loosen the bolts until the springs los...

Page 23: ...orming any service or maintenance Frequently check tiller tines They should be sharp free of nicks and cracks and securely fastened Periodically tighten all bolts nuts and screws and check that all co...

Page 24: ...ve the ignition keys Store the unit in an area away from human activity Store the unit in a dry environment Do not park equipment where it can be exposed to direct contact to livestock for long period...

Page 25: ...TILLER ASSEMBLY 23...

Page 26: ...age 3 R H 3 L H w Bolts 7 1 604206 4 Complete Tine Package 30 pcs 8 1 504207 Tine Bolt Package 12 pcs 8 1 504208 Tine Bolt Package 60 pcs 9 1 904056 Skid Assembly L H 10 1 904051 Skid Assembly R H 11...

Page 27: ...SIDE GEARBOX 904200 ASSEMBLY 25...

Page 28: ...pring 5 1 904054 Chain Adjuster 6 1 904043 Chain ASA 60 HE 46MG 7 1 904058 Driven Gear Z19 8 1 904057 Shim 9 1 904019 Retaining Ring 30mm 10 1 904040 Cover 11 1 901015 Oil Plug M22 x 1 5 12 1 904039 O...

Page 29: ...TOP GEARBOX ASSEMBLY 904100 27...

Page 30: ...3 Housing 6 1 504212 Bearing Pkg 1 ea 30305 Bearing Retaining Ring Cap 7 1 901017 Plug M14 x 1 5 8 1 904020 Bevel Gear Z13 9 1 904030 Bevel Gear Z19 10 1 902323 Bearing 6207 2RS 11 1 504215 External R...

Page 31: ...ube End Yoke 5 1 151035 Tractor End Yoke 6 1 151090 Inner Tube 14 Series 7 1 151091 Outer Tube 14 Series 8 1 170015 Cross Kit 4 9 2 170110 Quick Disconnect Pin 10 1 140218 Torque Spring 11 1 140226 Fl...

Page 32: ...preted to render us liable for injury or damages of any kind or nature direct consequential or contingent to person or property This warranty does not extend to loss of crops loss because of delay in...

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