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GE Profile Advantium PSA2200R, Technical Service Manual

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GE Profile Advantium PSA2200R Technical Service Manual Download Page 63

– 63 –

Note: 

The capacitor has an internal discharge 

resistor that automatically discharges the capacitor 
when the oven turns OFF. Under normal operation,  
capacitor should fully discharge within 30 seconds.

Diode Screw

Capacitor Bracket Screw

Bracket

Air Guide

Diode

Capacitor

WARNING: 

Always be certain the capacitor is 

discharged before servicing. Use electrician's 
discharge pliers and electrician's gloves under 
Kevlar gloves or equivalent protective gloves when 
discharging the capacitor. Place the pliers between 
the diode connection of the capacitor and the oven 
chassis ground.

Summary of Contents for Profile Advantium PSA2200R

Page 1: ...ATC Technical Service Guide SEPTEMBER 2010 GE Appliances PSA2200R PSA2201R ZSA2201R T URN TO SELEC T BACK VENT SETTINGS HELP CONTROL LOCK HOLD 3 SECS PRESS TO TURN TIMER OFF CONV BAKE MICRO WAVE MICRO...

Page 2: ...personal injury disconnect power before servicing this product If electrical power is required for diagnosis or test purposes disconnect the power immediately after performing the necessary checks RE...

Page 3: ...FACES ARCING WEAR AND OTHER DAMAGE 4 DAMAGE TO OR LOOSENING OF HINGES AND LATCHES 5 EVIDENCE OF DROPPING OR ABUSE D BEFORE TURNING ON MICROWAVE POWER FOR ANY TEST OR INSPECTION WITHIN THE MICROWAVE GE...

Page 4: ...Convection Heater 46 Convection Heater Assembly 47 Convection Heater TCO Thermal Cut Out 36 Cooktop Lamp 50 Cooldown Chart 66 Damper Assembly 40 Damper Motor 40 Damper Switch 39 Demo Mode 15 Diagnost...

Page 5: ...ic 72 Schematics and Wiring Diagrams 72 Selector Board 33 Sensor and Keypanel Failure Detection 68 Service Test Mode 69 Smart Board 30 Standard Test Load 68 Stirrer Assembly 58 Stirrer Motor 57 Therma...

Page 6: ...door frame The mini manual is located behind the control panel on the right side of the oven Nomenclature GE Speedcook Technology The letter designating the year repeats every 12 years Example T 2010...

Page 7: ...ey have been cooked Proof Provides correct temperature for proo ng dough See the Operating Modes section for Information pertaining to starting a cycle See Load Algorithms for information pertaining t...

Page 8: ...er The display will prompt you to select the power level s 3 Turn the dial to select the upper power level Turn the dial clockwise to increase or counterclockwise to decrease the upper power level the...

Page 9: ...MICRO 30 SECS repeatedly for 30 second increments of microwave cooking time Oven starts immediately The power level is automatically set at high but you can change it for more exibility See Microwave...

Page 10: ...l cooking time The proper containers and covers are essential for best sensor cooking Always use microwave safe containers and cover them with lids or vented plastic wrap Never use tight sealing plast...

Page 11: ...ny aluminum pans are better for cakes cookies or muf ns because they re ect heat and help produce a light tender crust Glass or glass ceramic casserole or baking dishes are best suited for egg and che...

Page 12: ...Warm The WARM feature will keep hot cooked foods at serving temperature Always start with hot food Use cookware and utensils that can withstand temperatures up to 230 F 1 Press the COOKING OPTIONS pa...

Page 13: ...id lowering the oven temperature and lengthening proo ng time do not open the oven door unnecessarily NOTES Do not use the proo ng mode for warming food or keeping food hot The proo ng oven temperatur...

Page 14: ...oven programs except clock auto night light timer vent fan and surface light SPEEDCOOK Press this pad to access the pre set speedcook menu or to set your own speedcook program CONV BAKE Press this pa...

Page 15: ...ings or the feature being selected The sales demo mode is cleared by holding the START PAUSE and HELP pads down at same time for a full 3 seconds The sales mode can only be cleared during the same ini...

Page 16: ...cause injury or death THIS APPLIANCE MUST BE PROPERLY GROUNDED to avoid severe or fatal shock A quali ed electrician must perform a ground continuity check on the wall receptacle before beginning the...

Page 17: ...ection Heater Assembly Turntable Control Panel Assembly Right Side View Thermistor Diode Magnetron Fan Motor Convection Motor Magnetron TCO Relay PCB Capacitor High Voltage Transformer Lower Cooling M...

Page 18: ...ly Ventilation Motor Capacitor Ventilation Blower and Motor Noise Filter 1 Upper Cooling Motor Power Supply Board Humidity Sensor Noise Filter 2 Air Tunnel Outlet Air Tunnel Cover Air Tunnel Inlet Low...

Page 19: ...19 Control Boards and Panel Connections Control Panel Assembly rear view VFD Board Smart Board Relay Board...

Page 20: ...r Assembly Air Tunnel Outlet Lower Heater Assembly Grill Magnetron Damper Assembly Air Tunnel Cover Oven TCO Thermal Cut Out Oven Lamp Cavity Assembly High Voltage Transformer Bottom TCO Thermal Cut O...

Page 21: ...adequate support to prevent dropping the unit 3 Remove the 4 top cabinet bolts 4 Rotate the front of the oven down from the bottom of the cabinet 5 Lift the oven and unhook it from the tabs of the mou...

Page 22: ...d Bracket 5 Pivot the panel out from the oven Mark and disconnect the wire harnesses that connect the Control Panel Assembly to the oven Control Panel Assembly The Control Panel Assembly consists of a...

Page 23: ...ifted up to disengage the door s upper and lower hinge pins from the hinge arms protruding from the oven Continued Next Page To disassemble the door 1 Place the door face down on a protective surface...

Page 24: ...he door frame Bottom Glass Retainer Top Glass Retainer 2 Lower the front of the Bottom Cover then disconnect the cooktop light wire harness 3 Remove the Bottom Cover from the oven Disconnect Bottom Co...

Page 25: ...hat attaches both lter board ground wires to the oven frame Disconnect Disconnect Neutral Wire Retainer Continued Next Page 8 Remove the rear Phillips head screw underneath the ventilation motor recep...

Page 26: ...on Motor See Ventilation Motor Removal 3 Compress the 2 pins holding the 2 wire retainers to the air tunnel cover 4 Remove the 8 Phillips head screws that attach the cover to the top of the oven Pin P...

Page 27: ...2 is used to operate the Buzzer and back light Back Light is Monogram Only 12 VDC CN103 pin 3 is used to power relays on the Relay Board 5 VDC CN103 pin 4 is used to operate the VFD All DC voltages a...

Page 28: ...ed for load switching but also contains voltage compensation circuits and the Buzzer To energize relays that operate any of the heat sources the Smart Board has to supply a 12 VDC relay operating volt...

Page 29: ...losing see Relay Enable Not Closing If the Buzzer is not working see Buzzer Note To gain better access to components remove the wires that plug onto the large relays on the Relay Board See Relay Board...

Page 30: ...cooking and operating algorithms Uses the relay board to switch loads All DC voltages generated by the Power Supply Board pass through the Smart Board Requires 18 VDC between CN103 pins 1 and 5 Powers...

Page 31: ...rt Board and Power Supply Board If OK replace Power Supply Board Back Light or Buzzer Operating Voltage Note To gain better access to components remove the wires that plug onto the large relays on the...

Page 32: ...To remove the Glass Touch Assembly 1 Disconnect power to the oven 2 Remove the control panel assembly See Control Panel Removal 3 Remove the Relay Board See Relay Board Removal 4 Remove the Smart Boar...

Page 33: ...wly rotate the selector knob in either direction As switch passes from one detent to the next resistance should read approximately 0 Pin 1 If resistance is not approximately 0 replace Selector Board I...

Page 34: ...etween VFD Board CN1 pins 11 and 17 to operate Display data comes from the Smart Board Font information is contained in the VFD software All text is displayed in green Troubleshooting If the display i...

Page 35: ...e oven frame 5 Remove the 2 Phillips head screws holding the lter board in place Noise Filter 2 Location See Component Locator Views Prevents arcing between the heater and sheath of the convection hea...

Page 36: ...See Air Tunnel Outlet 3 Lift and position the Air Tunnel Outlet to the right 4 Disconnect the 2 wires from the TCO 5 Remove the Phillips head screw that attaches the TCO to the heat shield Convection...

Page 37: ...yout from the oven See Control Panel Removal 2 Disconnect wiring from the Magnetron TCO 3 Remove the Phillips head screw that attaches the Magnetron TCO to the air guide then pull the TCO towards the...

Page 38: ...witch is closed when door is closed and open when door is open To remove the upper heater interlock switch See Door Switch Removal Monitor Switch Attached to the latch bracket See picture in Door Swit...

Page 39: ...ary Interlock Switch Upper Heater Interlock Switch located behind monitor switch Door Sensing Switch Monitor Switch Latch Bracket 4 Using a small at blade screwdriver release the tabs and remove the d...

Page 40: ...lay Board is not closing See Smart Board troubleshooting section If Damper Motor runs continuously Check the Damper Switch circuit See Damper Switch To remove the Damper Motor See Damper Assembly Remo...

Page 41: ...the display Humidity Sensor Test Note The oven should be plugged in at least 5 minutes before test Room temperature should not exceed 95 F Be sure the exterior of the cooking container and interior o...

Page 42: ...ook Broil Toast and Convection To test the upper thermistor disconnect Smart Board CN09 Check resistance between the blue and white wires Resistance at room temperature is 100K ohm The lower thermisto...

Page 43: ...sistance is in nite relay is not closing See Relay Board troubleshooting section If resistance is approximately 0 continue to next check Check voltage at house receptacle If voltage is incorrect house...

Page 44: ...screwdriver straighten the 2 left side folded lock tabs Remove 5 Phillips head screws from the heater shield Disconnect Disconnect TCO TCO Wire Tie Wire Tie Tab 1 of 2 Screwdriver 11 Lift the heater c...

Page 45: ...dcook Set lower power level to 10 See Operating Modes for set up instructions Check resistance between the 2 terminals on Relay Board RY11 Caution wires must not be connected to the relay If resistanc...

Page 46: ...g Modes for set up instructions Check resistance between the 2 terminals on Relay Board RY12 Caution wires must not be connected to the relay If resistance is in nite relay is not closing See Relay Bo...

Page 47: ...art Board is routed through Check voltage between either side of the Bottom TCO and Relay Board CN6 pin 7 If 120 VAC is not present convection relay is not closing See Relay Board troubleshooting sect...

Page 48: ...the 2 bottom Phillips head screws that attach the bottom of the Convection Heater Assembly to the oven 18 Remove the four 7 mm hex nuts that attach the Convection Heater Assembly to the oven 19 Positi...

Page 49: ...Next Page Front View of Outer Convection Fan The Convection Fan Motor is attached to the motor bracket with two 7 mm hex nuts To access the hex nuts remove the 3 Phillips head screws and the fan moto...

Page 50: ...ld 4 Lift the right side of the shield and remove it from the opening Note If necessary pull the light bulb out and replace with a 120V 130V 20W halogen bulb part WB25X10019 The light bulb receptacle...

Page 51: ...om TCO and Relay Board CN16 pin 1 If 120 VAC is present problem is with Ventilation Motor or wiring See Wiring Diagram to motor If 120 VAC is not present the ventilation fan high relay on the Relay Bo...

Page 52: ...p the ventilation motor and place it on top of the oven as shown below 5 Remove the 2 Phillips head screws that attach the ventilation motor to the back of the oven View From Rear Note The ventilation...

Page 53: ...ve the wires that plug onto the large relays on the Relay Board See Relay Board Cut the wire tie that the Smart Board CN103 wire harness See Smart Board is routed through Check voltage between either...

Page 54: ...that plug onto the large relays on the Relay Board See Relay Board Cut the wire tie that the Smart Board CN103 wire harness See Smart Board is routed through Check voltage between either side of the...

Page 55: ...o the baseplate Continued Next Page 7 Move the Lower Cooling Motor toward the right and carefully maneuver the Lower Cooling Motor out from the oven Blower Outlet Blower Base Magnetron Fan Motor Fan M...

Page 56: ...ooting section Disassembly See Magnetron Fan Assembly Disconnect Disconnect Magnetron Fan Assembly To remove the Magnetron Fan Assembly 1 Remove the Outer Cover See Outer Cover 2 Note the location of...

Page 57: ...e fan blade from the motor shaft 8 Remove the 2 Phillips head screws that attach the fan motor to the fan cover Stirrer Motor Location Top of the oven cavity 21 VAC Approximately 120 Part of the Stirr...

Page 58: ...mately 1 inch then slide it to the left and remove the cover from 2 tabs located on the right To remove the Stirrer Motor Note It is not necessary to remove the stirrer blade when removing the Stirrer...

Page 59: ...Switch or wiring See Wiring Diagram to motor If 120 VAC is not present the Turntable motor relay on the Relay Board is not closing See Relay Board Troubleshooting Section Continued Next Page Motor Pl...

Page 60: ...Red Black to chassis ground secondary 80 Magnetron harness lament high voltage 2 For operating algorithms see Load Algorithm Chart Microwave Troubleshooting To troubleshoot High Voltage Transformer p...

Page 61: ...hrough Set oven for Speedcook Set microwave power level to 10 See Operating Modes for set up instructions Start Speedcook cycle Caution In the following check wires must not be connected to the relay...

Page 62: ...perated by a 9 volt battery Put the red lead on the positive side of the diode and the black lead on the negative side of the diode Meter should read low resistance Reverse the leads and meter should...

Page 63: ...n 30 seconds Diode Screw Capacitor Bracket Screw Bracket Air Guide Diode Capacitor WARNING Always be certain the capacitor is discharged before servicing Use electrician s discharge pliers and electri...

Page 64: ...Cycles from 169 F to 195 F Cycles at 95 F Convection Fan Off Always on except Conv PL 0 then Off On On On On On Damper Open Closed Closed Closed Closed Closed Moist Open Crispy Closed TT Motor On On...

Page 65: ...425 Reaches temperature and then cycles at 325 F for remainder of programmed time Power Level 0 1 2 3 4 5 6 7 8 9 10 On Time Seconds 0 3 2 6 4 9 6 12 8 16 0 19 2 22 4 25 6 28 8 32 0 Off Time Seconds 3...

Page 66: ...On for 3 mins On for 3 mins On for 3 mins Off Off Upper Cooling Motor Door Open 350 F Off On for 5 mins On for 5 mins On for 5 mins Off Off 350 F Off On for 2 mins On for 2 mins On for 2 mins Off Off...

Page 67: ...oking operation The display will show Optimizing time The time will ash and then display the new adjusted time based on the amount of voltage compensation required Thermal Compensation Note Thermal co...

Page 68: ...r Thermal Sensor SHORTED Humidity Sensor OPEN Abnormal High Temp Lower Thermal Sensor OPEN Lower Thermal Sensor SHORTED 4 Turn ON for 5 minute test 5 Hold probe perpendicular to surface being tested S...

Page 69: ...n and Magnetron fan for 10 seconds Once in the diagnostics cycle control will start sequentially turning on loads elements and advancing to the next step each time the dial is pressed or the step time...

Page 70: ...VAC is present replace Magnetron TCO If 120 VAC is not present continue to next step 7 Check voltage between Noise Filter 1 line and neutral output If 120 VAC is not present go to step 11 If 120 VAC...

Page 71: ...C is not present replace Power Supply Board If 18 VDC is present continue to next step 15 Check voltage between Smart Board CN103 pins 1 and 5 If 18 VDC is not present wire is open between Smart Board...

Page 72: ...apacitor HV Transformer Magnetron Monitor Switch Middle Turntable Motor Convection Motor Damper Motor Stirrer Motor Mag Fan Motor Motor Capacitor Ventilation Motor Lower Cooling Motor Cooktop Lamp Upp...

Page 73: ...NTERLOCK M G TT C O HOODT C O R1 BK10 P1 BK11 BL1 P2 R6 BL7 BK9 BN3 R7 MIDDLE R8 BK5 W7 Y5 SWITCH MONITOR Y6 Y5 R7 R8 BK13 W8 Y8 R12 BK12 W7 Y7 BN5 R11 W W LAMP COOKTOP BL9 R BK12 W1 BL2 BL8 R9 CONVEC...

Page 74: ...to bring the product to an Authorized GE Service Location for service In Alaska the warranty excludes the service calls to your home Some states do not allow the exclusion or limitation of incidental...

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