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GE Digital Energy SG 10, Operating Manual

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OPM_SGS_USM_10K_40K_0US_V010.doc 

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 Operating 

Manual

 

SG Series

 10, 20, 30 & 40 kVA 

11 NOTES 

 

11.1 NOTES 

FORM 

 
It is recommended to note in this section 

Notes

, with date and short description all the 

operations performed on the UPS, as: maintenance, components replacement, abnormal 
situations, etc. 
 

Date 

Description 

Done by 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for Digital Energy SG 10

Page 1: ...0 kVA OPERATING MANUAL UNINTERRUPTIBLE POWER SUPPLY Digital Energy TM SG Series 10 20 30 40 kVA Series 0 g General Electric Company 2500 Discovery Blvd Rockwall TX 75032 Telephone 972 290 7400 Fax 972 290 7500 SG Series UPS Technology for the digital world ...

Page 2: ...rights reserved The information contained in this publication is intended solely for the purposes indicated The present publication and any other documentation supplied with the UPS system is not to be reproduced either in part or in its entirety without the prior written consent of GE The illustrations and plans describing the equipment are intended as general reference only and are not necessari...

Page 3: ...plete satisfaction Please carefully read the Installation Guide It contains all the necessary information about the installation of the UPS Thank you for choosing GE START UP AND COMMISSIONING A GE Global Services Field Engineer must perform start up and commissioning of the UPS Please Contact G E Global Services at least two weeks prior to schedule start up and commissioning at 1 800 637 1738 or ...

Page 4: ...es resulting from the use of the information contained in this document WARNING SG Series 10 20 30 and 40 kVA is a product that needs to be installed by a licensed and knowledgeable contractor We recommend that this manual be kept next to the UPS for future references If any problems are encountered with the procedures contained in this manual please contact your Service Center before you proceed ...

Page 5: ... SAME BATTERY 16 3 5 RECYCLING AT THE END OF SERVICE LIFE 17 4 LAYOUT 18 4 1 LAYOUT SG SERIES 10 AND 20 KVA 18 4 2 LAYOUT SG SERIES 30 AND 40 KVA 19 5 CONTROL PANEL 20 5 1 CONTROL PANEL 20 5 2 TABLE OF FUNCTIONS AND INDICATIONS ON CONTROL PANEL 20 6 LCD SCREEN 22 6 1 METERING MODE 23 6 2 ALARMS 26 6 3 PARAMETERS 27 6 4 EDIT MODE 29 6 5 USER PARAMETERS 32 6 6 EVENTS ALARMS AND MESSAGES 35 6 6 1 Ala...

Page 6: ...ed from Q2 on all Units 68 7 4 3 From Manual Bypass Q2 to normal function On line 69 7 4 4 Separate a Unit from the parallel system System Redundancy 71 7 4 5 Reconnect a Unit to a parallel system 72 7 4 6 Parallel system shutdown No Load supply 73 7 4 7 Restore to normal operation after total off 75 7 4 8 Restore to normal operation after EPO Emergency Power Off 77 8 CUSTOMER INTERFACE 79 8 1 CUS...

Page 7: ...r removing the sidewalls of the UPS make sure that all earth connections when reassembling are correctly reattached This UPS is intended for use in a controlled indoor environment free of conductive contaminants and protected against animals intrusion HIGH GROUND LEAKAGE CURRENT Ground connection is essential before connecting to AC input Switching OFF the unit does not isolate the UPS from the ut...

Page 8: ...objects and jewelry Do not carry metal objects in your pockets where the objects can fall into the Battery Cabinet 2 Tools must have insulated handles and must be insulated so that they will not short Battery Terminals Do not allow a tool to short between individual or separate Battery Terminals or to the cabinet or rack Do not lay tools or metal parts on top of the Battery and do not lay them whe...

Page 9: ... symbols are defined WARNING if instruction is not followed injury or serious equipment damage may occur CAUTION internal parts have dangerous voltage present Risk of electric shock PE Earth GND Ground PROTECTIVE GROUNDING TERMINAL A terminal which must be connected to earth ground prior to making any other connection to the equipment A terminal to which or from which an alternating sine wave curr...

Page 10: ...ther UPS in the market With today s trend toward power factor corrected loads SG Series can support more total Load than any other UPS available allowing you to support a greater number of today s enterprise computing Power Factor Corrected PFC equipment No single point of failure Redundant Parallel Architecture RPA is an exclusive GE technology With RPA SG Series UPS are controlled in a true peer...

Page 11: ...hase AC voltage with constant amplitude and frequency which is completely independent and isolated from the AC input voltage Automatic Bypass The Automatic Bypass consists of a static semiconductor switch SSM Static Switch Module used to provide an uninterrupted transfer of the Load from Inverter to Utility Back feed Protection All SG Series UPS s are equipped with an automatic system for the prot...

Page 12: ...ort the critical load Prior to the Battery completely discharging the stop operation alarm shutdown imminent warns the operator that the Battery is almost discharged and the UPS is about to shut down Fig 3 2 2 1 Block diagram Utility Failure operation In case of parallel operation With a parallel system for power capacity see Section 3 3 With the Bypass Utility power available a low Battery warnin...

Page 13: ...c Bypass In normal operation the Load is supplied by the Inverter When the control system detects a fault in the Inverter an overload condition or a short circuit condition the Automatic Bypass will transfer the critical Load to the Utility without interruption When the Inverter recovers or the overload or short circuit condition is corrected the Load will be automatically transferred back to the ...

Page 14: ...ral units can be paralleled in order to achieve output power greater than the maximum power of a single unit The maximum total power shared between the paralleled units is equal to the total installed nominal power In the event of a failure of one unit the power supplied by the UPS system becomes insufficient and the Load will be transferred to the Utility Bypass source Parallel units for redundan...

Page 15: ...ion and operational status and communicates with all other modules in order to act or react if necessary adapting it to the new conditions 3 3 4 Synchronization All units are identical but one unit is arbitrarily selected as the reference and all the other units synchronize to this unit which in turn synchronizes to the Utility Bypass voltage as long as the later is within tolerances In case of re...

Page 16: ... be prepared in advance before the installation The installation must be performed only with the UPS system must be completely shut down The AC Rectifiers input power 5 must be the same with clockwise phase rotation for each unit Each Rectifier must be set for the same floating DC voltage and the same Battery current limitation It is recommended to install the fuses MCB 7 on each line connecting t...

Page 17: ...gn rules It does not contain CFCs Carbon Fluor Clorid or HCFCs Halogen Carbon Fluor Clorid Packing material recycling GE in compliance with environment protection uses only environmentally friendly material UPS packing materials must be recycled in compliance with all applicable regulations WARNING Leads contained in the batteries is a dangerous substance for the environment therefore it must be c...

Page 18: ...E_03 Fig 4 1 2 SG Series general view with open doors Fig 4 1 3 Manual operated switches Fig 4 1 4 Control Panel P4 Customer Interface Board Q1 UPS output switch Q2 Manual Bypass switch SNMP SNMP Card option XA Terminals for 24VDC Auxiliary Power Supply connection SGT5000_100 150_Customer interface_03 SNMP 1 2 3 4 1 2 3 4 XA P4 XB Fig 4 1 5 Connectivity Rack XB Terminals for EPO Emergency Power Of...

Page 19: ...OFF OFF ON Fig 4 2 2 SG Series general view with open doors Fig 4 2 3 Manual operated switches Fig 4 2 4 Control Panel P4 Customer Interface Board Q1 UPS output switch Q2 Manual Bypass switch SNMP SNMP Card option XA Terminals for 24VDC Auxiliary Power Supply connection SGT5000_100 150_Customer interface_03 SNMP 1 2 3 4 1 2 3 4 XA P4 XB Fig 4 2 5 Connectivity Rack XB Terminals for EPO Emergency Po...

Page 20: ...test Key to test the control panel LED s and buzzer Pressing this key causes all the LED s to light and the buzzer to sound 3 times The push button total off is protected by a red cover By pressing it you immediately separate the UPS from utility and the Load Attention total off cannot disconnect the UPS from the Load with Q2 closed To reset total off push and hold the total off push button and th...

Page 21: ...ut down All LED s ON indicate that the Battery is fully charged LED a Yellow Fixed indicating last 25 of Battery backup Blinking indicating Battery backup 5 LED b c d Green EACH ONE INDICATING 25 OF BATTERY BACKUP LED s ON indicate the Load status of the UPS LED d red 100 load LED c yellow 100 load LED b green 66 load LED a green 33 load Fig 5 2 1 1 LED s on synoptic diagram Definition of the LED ...

Page 22: ...e metering information for the user to be able to examine the operating status at any time alarms In the event of Utility failures or abnormal functioning the UPS must keep a history of what has happened as a series of events parameters The user must be able to program certain functions of the UPS user parameters accessible without password to his needs LCD screen standard version LCD screen 4 row...

Page 23: ...achine Family name series number P unit number for parallel version from 1 to 8 and power range The status of the load The Load amount as a percentage of the nominal Load referred to the most loaded phase The estimated Battery backup time in minutes with the present load SG Series S0 30kVA LOAD ON INVERTER LOAD 84 Autonomie 12min metering alarms parameters ok Battery data screen This screen displa...

Page 24: ...tput frequency of the Inverter The synchronization status of the Inverter with respect to Utility INVERTER U1 277V U2 277V U3 277V Frequency 60 0Hz Synchronized metering alarms parameters ok Status Load screen This screen displays The Load level in kVA for RPA only this unit The Load level as a percentage of the nominal rated Load for RPA only this unit The source of the power supplied to the Load...

Page 25: ... operating time for the Inverter in hours MISCELLANEOUS InvHeatsink 45 C UpsOperTime 3125h InvOperTime 2135h metering alarms parameters ok Utility Faults Statistics screen This screen displays The total number of minor Utility faults Bypass Utility out of tolerance faults The total number of major Utility faults Rectifier Utility out of tolerance faults The total number of detected output overload...

Page 26: ...crolls forward to the next screen Scrolls backward to the previous screen ok Display the main screen for this mode The events displayed are the standard GE events as described in the Section 6 7 EVENTS Alarms and Messages The information displayed includes The exact date and time when the event occurred The number of the event 255 being the most recent event and 0 the oldest The standard GE code f...

Page 27: ...diting for the currently selected parameter During parameters mode there is no means to perform scroll back on the display Example of operation within parameters mode Purpose to correct a wrong telephone number previously stored in Tel2 1 entering parameters mode parameters The first screen is displayed 2 scroll to the next screen The second screen is displayed 3 scroll to the next screen The thir...

Page 28: ...464340 Tel2 enabled N metering 3 alarms parameters ok Tel1 002186394567 Tel1 enabled N Tel2 004017464340 Tel2 enabled N metering 4 alarms parameters ok Tel1 002186394567 Tel1 enabled N Tel2 004017464340 Tel2 enabled N metering 5 alarms parameters ok EDIT MODE PHONE NUMBER 2 004017464340 SCROLL CHANGE metering 6 alarms parameters ok ...

Page 29: ...s Exits Edit mode and enters parameters mode any changes are discarded Scroll from editable position to editable position Change the currently selected editable position ok Return to parameters mode after saving the changes Examples of operation during Edit mode There are three types of parameters having differences in behavior during Edit mode Depending the type of parameters there are different ...

Page 30: ...imited range of values For example the parameter Printer Baud Rate has the range 600 1200 2400 4800 and 9600 There is no need to edit this parameter digit by digit By pressing the button the next value within the range is automatically provided by the software 1 enter Edit mode for Printer Baud Rate initial value 1200 2 change to 2400 3 change to 4800 4 press ok the screen will return to parameter...

Page 31: ...er wants to abort the action the user sets the parameter to No The actions that can be performed using such software buttons are Print the metering information Print the last 256 events Print the values of the parameters Print all the information obtainable from the UPS Returning from the Edit mode Normally ok button is used to return from the Edit mode Then the UPS will perform some validity test...

Page 32: ...e value you enter is thoroughly checked to be a correct time in the format hh mm ss The time is specified in 24 hour format 2 Protocol Set up PROTOCOL SETUP Modem enabled N Init BEQV1X3 D0S0 2 Alarm N Delay 22sec metering alarms parameters ok Modem enabled You can enable disable with Y N the remote control through modem calls by using this parameter Init This parameter presents the modem initializ...

Page 33: ...lephone number will be used for dial out Tel3 A third dial out number Tel3 enabled This parameter Y N specifies if the third telephone number will be used for dial out Tel4 A fourth dial out number Tel4 enabled This parameter Y N specifies if the fourth telephone number will be used for dial out 4 LCD Display LCD Display UPS NAME Signature Contrast 9 Language ENGLISH metering alarms parameters ok ...

Page 34: ...the data word on the serial line during data transmission 7 or 8 bits are offered as choice Please select 8 bits as this is the only valid value Handshake This parameter is used to determine the communication protocol used when printing Valid values are XON standing for the XON XOFF protocol or NO standing for any protocol Print All This parameter Y N is used to print all the available information...

Page 35: ...r unit detected the slave unit missing on the communication bus even though switch Q1 is still closed 4100 RECTIFIER FUSES FAILURE The u switch mounted on the Rectifier Input Fuses indicates a blown fuse and consequently shut down Clearance of this condition allows you to restart the Rectifier 4102 K4 CLOSING FAILURE K4 not closed despite a closing command being issued Signaled by auxiliary contac...

Page 36: ...s 4304 K7 CLOSING FAILURE K7 not closed despite a closing command being issued Signaled by auxiliary contact Load will be supplied by Utility 4305 K7 OPENING FAILURE K7 not open despite an opening command being issued Signaled by auxiliary contact Load will be supplied by Utility 4307 INVERTER TRANSFORMER OVERTEMPERATURE The temperature sensor of the Inverter Transformer indicates over temperature...

Page 37: ...pening command Be aware the DC Capacitors could remain charged 4520 NO INVERTER POWER The Load supplied by Utility exceeds the Inverter power The Load remains supplied by Utility until the alarm stays ON 4522 FAN FAILURE A malfunction on the UPS ventilation system was detected No change for UPS operation Call immediately Service Center for intervention 4530 LOAD LOCKED ON UTILITY Load is locked on...

Page 38: ...e reaches the value in parameter 4900 LOAD LOCKED ON INVERTER The Load is locked on Inverter after 3 Load transfers within 30 seconds After time out default 30 sec Bypass will be free 4955 OVERTEMPERATURE An over temperature condition has been detected on Inverter Elapsed stop operation time Inverter shutdown With Utility OK Load is transferred on Utility 4998 LOAD OFF DUE TO EXTENT OVERLOAD Load ...

Page 39: ... depends on setting of Parameter 4302 INVERTER CANNOT BE TURNED ON Inverter cannot be switched on because one of the following conditions is still present Over Temperature Low Battery Voltage Inverter Fuses Overload K7 opening Failure High Battery Voltage DC Low EPO 4303 INVERTER CANNOT BE TURNED OFF Inverter cannot be switched OFF because the Load cannot be switched to Utility voltage out of tole...

Page 40: ...4580 INVERTER AND UTILITY SYNCHRONIZED The voltages of Inverter and Utility Bypass are synchronized 4582 COMMAND NOT TO SYNCHRONIZE Command not to synchronize with Utility 4583 COMMAND TO SYNCHRONIZE Command to synchronize with Utility 4602 Q1 OPEN The auxiliary contact indicates that the output switch Q1 was opened 4603 Q1 CLOSED The auxiliary contact indicates that the output switch Q1 was close...

Page 41: ... Customer Place Date Sent by 1 Record the exact UPS status on the panel when the failure appeared 2 On the LCD panel enter the alarms mode and record the alarms messages in the list below indicating at least 5 events before the failure time Remark exact data and time are very important LED 1 R ON R OFF LED 2 R ON R OFF LED 3 R ON R OFF LED 4a R ON R OFF LED 4b R ON R OFF LED 5 R ON R OFF LED 6 R O...

Page 42: ...he initial procedure should be performed by an instructed person Check after every step for correct reaction of the UPS LED s on the panel and correct voltage and current measurements before you proceed to the next step If you encounter any problems during the following procedures you should not continue but contact GE Global Services Find on the following pages the descriptions of the various pro...

Page 43: ... Bypass Utility connects to the output Rectifier starts automatically blinking LED indicates Soft start At the end of Rectifier Soft start LED remains lit 3 Connect the Battery to the UPS by closing the Battery Switch or Fuses in case of External Battery 4 Press inverter on I key Soft start of Inverter indicated with blinking LED At the end of Soft start the LED remains lit Automatic transfer from...

Page 44: ...t be OFF The LCD screen must display the status LOAD ON BYPASS 2 Close Q2 Pos I Load is now supplied parallel through Bypass and Q2 LED for Manual Bypass lights up 3 Open Q1 Pos O and then press total off button Load is now supplied from Manual Bypass Rectifier shuts down and all output and input contactors are opened The LCD panel must display the main screen indicating the status LOAD OFF 4 Disc...

Page 45: ...nd LED in Rectifier symbol and LED Battery charge light up 2 Open Q2 Pos O LED Manual Bypass turns OFF 3 Connect the Battery to the UPS by closing the Battery Switch or Fuses in case of External Battery 4 Press inverter on I key Soft start of Inverter indicated with blinking LED At the end of Soft start the LED remains lit Automatic transfer from Bypass to Inverter UPS output LED indicates Load on...

Page 46: ...nverter 1 Press total off button Load is disconnected from UPS Rectifier is shut down and all output and input contactors will be opened LED s Rectifier Inverter and Load are OFF 2 Open Q1 Pos O LED service check lights up 3 Disconnect the Battery from the UPS in case of External Battery Wait 5 minutes for DC Link Capacitors discharge 4 Disconnect the Utility All LED s are OFF End of procedure ...

Page 47: ... and the Rectifier starts Output connects to Bypass Utility Rectifier starts with blinking LED At the end of Soft start the LED remains lit The LCD screen shows LOAD ON BYPASS Press mute to reset alarm and buzzer 2 Connect the Battery to the UPS by closing the Battery Switch or Fuses in case of External Battery 3 Press inverter on I key Soft start of Inverter indicated with blinking LED At the end...

Page 48: ...vation of EPO Emergency Power Off with Utility available All Contacts are open Rectifier Inverter and Static Switch shutdown 1 Reset the EPO Emergency Power Off button Press mute to reset alarm and buzzer 2 Press inverter off O key Output connects to Bypass Utility Rectifier starts with blinking LED At the end of Soft start the LED remains lit The LCD screen shows LOAD ON BYPASS 3 Press inverter o...

Page 49: ...en Pos O 1 Connect the Utility power on the UPS Power supply starts up Indicated with flashing alarm and buzzer sound LED s as indicated will be lit Press mute to reset alarm and buzzer 2 Close Q1 Pos I Rectifier starts automatically blinking LED indicates Soft start At the end of Rectifier Soft start LED remains lit 3 Connect the Battery to the UPS by closing the Battery Switch or Fuses in case o...

Page 50: ...nverter 1 Press total off button Load is disconnected from UPS Rectifier is shut down and all output and input contactors will be opened LED s Rectifier Inverter and Load are OFF 2 Open Q1 Pos O LED service check lights up 3 Disconnect the Battery from the UPS in case of External Battery Wait 5 minutes for DC Link Capacitors discharge 4 Disconnect the Utility All LED s are OFF End of procedure ...

Page 51: ...otal off by pressing and holding the total off button and the inverter on I key simultaneously until the Rectifier starts 2 Connect the Battery to the UPS by closing the Battery Switch or Fuses in case of External Battery 3 Press inverter on I key Soft start of Inverter indicated with blinking LED At the end of Soft start the LED remains lit UPS output LED indicates Load on Inverter The LCD must d...

Page 52: ...ow Points 1 through 3 UPS panel after activation of EPO Emergency Power Off with Utility available All Contacts are open Rectifier Inverter and Static Switch shutdown 1 Reset the EPO Emergency Power Off button Press mute to reset alarm and buzzer 2 Press inverter off O key Rectifier starts with blinking LED At the end of Soft start the LED remains lit The LCD screen shows LOAD OFF 3 Press inverter...

Page 53: ...rm and buzzer sounds LED s as indicated will be lit Press mute to reset alarm and buzzer First operated unit All other units of the system 2 Close Q1 Pos I on all Units When closing Q1 on the last unit of the parallel system the Bypass of all Units connects to the Load Rectifiers start automatically blinking LED indicates Soft start At the end of Rectifier Soft start the LED remains lit LED s serv...

Page 54: ...unit All other units of the system 5 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter and Load supplied are ON First operated unit All other units of...

Page 55: ...tility supply First operated unit All other units of the system 2 Close Q2 Pos I on all Units Load is now supplied from Utility in parallel from Bypass and Manual Bypass Q2 of all Units First operated unit All other units of the system 3 Open Q1 Pos O and then press total off button on all Units The Bypass of all Units will disconnect and all Rectifiers are shutdown First operated unit All other u...

Page 56: ...unit All other units of the system 1 Close Q1 Pos I on all Units The Rectifiers will start automatically and at the closure of Q1 of the last Unit the Bypass of all Units will be activated First operated unit All other units of the system 2 Connect the Battery to all Units by closing the external Battery Switches or Fuses in case of External Battery 3 Open Q2 Pos O on all Units First operated unit...

Page 57: ... on the main screen the status LOAD ON INVERTER First operated unit All other units of the system 5 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter ...

Page 58: ...er s of the other Unit s of the parallel system First operated unit All other units of the system 2 Open Q1 Pos O and only when the LED service check is ON press total off button on the Unit to separate First operated unit All other units of the system 3 Disconnect the Battery in case of External Battery from the Unit to separate Wait 5 minutes for DC Link Capacitors discharge 4 Disconnect the Uti...

Page 59: ...t Rectifier starts automatically First operated unit All other units of the system 3 Connect the Battery in case of External Battery to the UPS on the separated Unit by closing the external Battery Switch or Fuses 4 Press inverter on I key on the separated Unit After Soft start of the Inverter the Inverter connects automatically to the other Units of the parallel system The LCD must display on the...

Page 60: ...verters First operated unit All other units of the system 1 Press total off button on any one on the Units Load is disconnected from UPS Rectifier and Inverter are shut down and all output and input Contactors will be opened LED s Rectifier Inverter and Load are OFF First operated unit All other units of the system 2 Open Q1 Pos O on all Units First operated unit All other units of the system Cont...

Page 61: ...sconnect the Battery in case of External Battery from all Units Wait 5 minutes for DC Link Capacitors discharge First operated unit All other units of the system 4 Disconnect the Utility supply from all Units All LED s are OFF First operated unit All other units of the system End of procedure ...

Page 62: ...al off by pressing and holding the total off button and then the inverter on I key on any of the Units simultaneously until Load is supplied from Bypass and the Rectifiers start System output connects to Bypass Utility Rectifiers start with blinking LED At the end of Soft start the LED s remains lit The LCD screen on all Units shows LOAD ON BYPASS FIRST OPERATED UNIT All other units of the system ...

Page 63: ... on the main screen the status LOAD ON INVERTER First operated unit All other units of the system 4 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter ...

Page 64: ...el after activation of EPO Emergency Power Off with Utility available All Contacts are open Rectifier Inverter and Static Switch shutdown First operated unit All other units of the system 1 Reset the EPO Emergency Power Off button Press mute to reset alarm and buzzer First operated unit All other units of the system 2 Press inverter off O key on all Units Rectifiers start with blinking LED After p...

Page 65: ... LED indicates Load on Inverter and the LCD must display on the main screen the status LOAD ON INVERTER First operated unit All other units of the system 5 Press inverter on I key on all other Units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will t...

Page 66: ...ply starts up Indicated with flashing alarm and buzzer sounds LED s as indicated will be lit Press mute to reset alarm and buzzer First operated unit All other units of the system 2 Connect the Battery to all Units by closing the external Battery Switch es or Fuses 3 Close Q1 Pos I on all Units Rectifiers start automatically blinking LED indicates Soft start At the end of Rectifier Soft start the ...

Page 67: ...unit All other units of the system 5 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter and Load supplied are ON First operated unit All other units of...

Page 68: ...ill transfer to Utility supply First operated unit All other units of the system 2 Close Q2 Pos I on all Units Load is now supplied from Utility in parallel from Bypass and Manual Bypass Q2 of all Units First operated unit All other units of the system 3 Open Q1 Pos O and press total off button on all Units The Bypass of all Units will disconnect and all Rectifiers are shutdown First operated unit...

Page 69: ...t operated unit All other units of the system 1 Connect the Battery to all Units by closing the external Battery Switch es or Fuses 2 Close Q1 Pos I on all Units The Rectifiers will start automatically and at the closure of Q1 of the last Unit the Bypass of all Units will be activated First operated unit All other units of the system 3 Open Q2 Pos O on all Units First operated unit All other units...

Page 70: ... on the main screen the status LOAD ON INVERTER First operated unit All other units of the system 5 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter ...

Page 71: ...lied from Inverter s of the other Unit s of the parallel system First operated unit All other units of the system 2 Open Q1 Pos O and only when the LED service check is ON press total off button on the Unit to separate First operated unit All other units of the system 3 Disconnect the Battery from the Unit to separate Wait 5 minutes for DC Link Capacitors discharge 4 Disconnect the Utility supply ...

Page 72: ...ts of the system 2 Connect the Battery to the UPS separated by closing the external Battery Switch or Fuses 3 Close Q1 Pos I on the separated Unit Rectifier starts automatically First operated unit All other units of the system 4 Press inverter on I key on the separated Unit After Soft start of the Inverter the Inverter connects automatically to the other Units of the parallel system First operate...

Page 73: ...verters First operated unit All other units of the system 1 Press total off button on any one on the units Load is disconnected from UPS Rectifier and Inverter are shut down and all output and input contactors will be opened LED s Rectifier Inverter and Load are OFF First operated unit All other units of the system 2 Open Q1 Pos O on all Units First operated unit All other units of the system Cont...

Page 74: ...30 40 kVA 3 Disconnect the Battery from all Units Wait 5 minutes for DC Link Capacitors discharge First operated unit All other units of the system 4 Disconnect the Utility supply from all Units All LED s are OFF First operated unit All other units of the system End of procedure ...

Page 75: ...em 1 Reset total off by pressing and holding the total off button and then the inverter on I key on any of the Units simultaneously until Load is supplied from Bypass and the Rectifiers start System output connects to Bypass Utility Rectifiers start with blinking LED At the end of Soft start the LED s remains lit The LCD screen on all Units shows LOAD ON BYPASS First operated unit All other units ...

Page 76: ... on the main screen the status LOAD ON INVERTER First operated unit All other units of the system 4 Press inverter on I key on all other units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter ...

Page 77: ...Off with Utility available All Contacts are open Rectifier Inverter and Static Switch shutdown First operated unit All other units of the system 1 Reset the EPO Emergency Power Off button Press mute to reset alarm and buzzer First operated unit All other units of the system 2 Connect the Battery to all Units by closing the external Battery Switch es or Fuses 3 Press inverter off O key on all Units...

Page 78: ...RTER First operated unit All other units of the system 5 Press inverter on I key on all other Units Do not start the next Inverter until the sequence of the previous ends As soon as the output power of the Inverters is sufficient to supply the Load the output of the units with running Inverter will transfer to Inverter All LED s Inverter Load on Inverter and Load supplied are ON The LCD of the all...

Page 79: ...O def RL2 1 12 13 2 14 3 15 4 16 5 17 6 18 7 19 8 20 9 21 10 22 11 1 14 9 1 X1 J2 J3 SGT5000_100 150_Customer interface_01 J5 J4 XA 2 1 XB 1 2 3 4 1 2 3 4 JP3 Fig 8 1 1 Customer interface NO normally open C common NC normally closed The connectors J4 and J5 can be used for additional SNMP Card Environmental Card not available yet or an additional Customer Interface installation only when the UPS i...

Page 80: ...tion mode These signals are available either on connector J2 sub D female 25 pin or terminal blocks X1 The meaning of the alarms on the free contacts in standard configuration default is the following X1 1 2 3 or J2 1 2 3 NO C NC Utility Failure def Par RL 1 X1 4 5 6 or J2 4 5 6 NO C NC Load on Inverter def Par RL 3 X1 7 8 9 or J2 7 8 9 NO C NC Stop Operations def Par RL 5 X1 12 13 14 or J2 14 15 ...

Page 81: ...delay of Battery recharging during the generator operation In a parallel system a separate NO Normally Open contact must be connected individually to each unit 8 1 5 AUX external Maintenance Bypass If the UPS system is equipped with an external Maintenance Bypass Switch it is possible to connect a NO normally open voltage free aux contact from the External Bypass Switch to the programmable input X...

Page 82: ...the Terminal XB and the Jumper JP3 on P4 Customer Interface when the cables have been already connected on XB or J2 In a parallel system a separate NC Normally Closed contact must be connected individually to each unit When opened this contact causes the immediate opening of the Contactors K3 K4 K6 K7 and K8 as well as the shutdown of Rectifier Inverter and Static Switch Be aware The reliability o...

Page 83: ...k Management System NMS or by our applications for instance JUMP which uses this information to determine the state of the UPS in order to guarantee safe and orderly shutdown of the server when needed IRIS Service Internet Remote Information System for UPS System ARGUS Power Flag JUMP Software Mute Test SGT5000_OPT_RMS_01 Stop Alarm g GE Digital Energy Remote Signaling Box RSB Equipped with mimic ...

Page 84: ...Board The alarms on free potential contacts can be connected on terminals X1 instead J2 see correlation X1 J2 in chapter 8 1 Mute Test max 985ft 300m yellow brown white yellow 1 2 4 3 5 brown green 7 6 8 10 9 11 white green blue red violet grey pink 13 12 14 16 15 17 yellow green brown 20 22 23 19 18 21 white 24 16 COMMON ALLARM AUX BUZZER STOP OPERATION 20 22 23 17 19 38 LOAD ON MAINS LOAD ON INV...

Page 85: ...air circulation in the unit and in the Battery We recommend replacement of the fans in the units every 20 000 hours 10 1 3 Other components with limited lifetime We recommend the replacement of components such as Filter Capacitors and Lithium Battery for the backup of data on the control boards of the units every 50 000 hours 10 1 4 Battery We recommend a periodic Manual Battery Test especially if...

Page 86: ...g shut down periods of the UPS system a Cleaning a visual inspection and a mechanical inspection of the UPS modules b Replacement of defective parts or the preventive replacement of parts with a defined lifetime c Updating of the equipment technical improvements subsequent to the delivery d Check the calibration of DC voltage and Inverter Output Voltage and Frequency e Check of the settings of the...

Page 87: ...al SG Series 10 20 30 40 kVA 11 NOTES 11 1 NOTES FORM It is recommended to note in this section Notes with date and short description all the operations performed on the UPS as maintenance components replacement abnormal situations etc Date Description Done by ...

Page 88: ...ce or ii making available F O B at Seller s facility place of manufacture or other mutually agreed upon point of shipment any necessary repaired or replacement parts provided however that prior to repairing any defective or damaged part or Product Seller shall have received at Customer s cost such part or Product in need of repair or replacement If reperformance is not practicable Seller will furn...

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