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18
6.0 DISASSEMBLY / ASSEMBLY / ADJUSTMENTS
CAUTION: Before performing any service on the unit, unplug the power cord to
avoid possible serious electrical shock. If it is necessary to run the machine with the
covers removed, use caution to avoid contact with electrical components.
NECESSARY TOOLS:
1.
Phillips Screwdriver #1 Tip
2.
Phillips Screwdriver #2 Tip
3.
Flat Blade Screwdriver #1 Tip
4.
Flat Blade Screwdriver #2 Tip
5.
Nut Driver
6.
Open End / Box End Wrench
7.
Hex Key Wrench
8.
Needle Nose Pliers
9.
Wire Cutters
10.
Supply of Wire Tie Wraps
11.
Volt/Ohm Multi Meter
REMOVING THE COVERS:
Refer to the Video entitled “Removing the Covers” as you review the following text
•
There are 5 covers to be removed to service the machine, they must be
removed in order.
•
There are 6 screws to remove the front cover.
•
There are 8 screws to remove the back cover.
•
There are 4 screws to remove the PC board cover.
•
Do not remove the PC board cover as there are wires attached.
•
There are 3 screws to remove on each of the side covers.
•
There are 4 screws to remove the LED Screen.
NOTE: The covers must be removed in order.
CHANGING THE DIE:
Refer to the Video entitled “Changing the Die” as you review the following text.
•
Remove the 2 screws on the left grid bracket.
•
Remove the 1 top side screw on the right grid bracket.
•
Loosen the bottom side screw, located under the right grid bracket.
•
You would need to remove the chip tray and slide the unit to the edge of the
table to access the screw.
•
Remove the screw for the support bar on the left grid bracket.
•
Remove the left and right grid brackets and replace the die.
•
Follow the procedure in reverse to return to operation.
NOTE: Before removing the die, take note of which hole in the die the gear tooth is
in. When replacing the die, the gear tooth should be in the same position before
tightening.
Summary of Contents for GBC Proclick Pronto
Page 26: ...26 25 LEVER ARM SHAFT ASSY 7708871 See page 80 26 WIRE HARNESS SET 7708881 See page 87...
Page 29: ...29 2 CORE ASSEMBLY 7708541 Lt 7708879 A4...
Page 32: ...32 3 CAM SET SWITCH SIDE ASSEMBLY 7708581 101 1 2 3...
Page 34: ...34 4 CAM SET MOTOR SIDE ASSEMBLY 7708591 101 1 2 3...
Page 36: ...36 5 SHAFT ADJUSTER ASSEMBLY 7708611 1 2 101 4 3...
Page 38: ...38 6 ADJUST SHAFT ASSEMBLY 7708621 1 2 3 102 101...
Page 40: ...40 7 ADJUSTING CAM ASSEMBLY LEFT 7708631 1 2 3 101...
Page 42: ...42 8 ADJUSTING CAM ASSEMBLY RIGHT 7708641 101 3 2 1...
Page 44: ...44 9 ELEMENT GUIDE MOUNT ASSEMBLY 7708651 101 1 2...
Page 46: ...46 10 PAPER LEAD ASSEMBLY 7708661 Lt 7708580 A4...
Page 48: ...48 11 SWITCH SENSOR MOUNTING ASSEMBLY 7708671 101 2 1...
Page 50: ...50 12 SWITCH SENSOR ASSEMBLY 7708681 101 1 2...
Page 52: ...52 13 JAM DETECTION ASSEMBLY 7708691 1 101 2...
Page 54: ...54 14 MOTOR MOUNTING ASSEMBLY RIGHT 7708701 101 1 2 5 4 3 102...
Page 56: ...56 15 MOTOR MOUNTING ASSEMBLY LEFT 7708711 102 5 103 101 4 3 2 1...
Page 58: ...58 16 PAPER SENSOR ASSEMBLY 7708721...
Page 60: ...60 17 DOCUMENT MEASURE ASSEMBLY 7708731 104 8 103 102 7 5 4 101 3 2 105 6 1...
Page 62: ...62 18 PUNCH MODULE ASSEMBLY 7708741 Lt 7708590 A4...
Page 64: ...64 19 BASE ASSEMBLY 7708751 1 01 1 03 1 1 04 5 1 02 4 2...
Page 66: ...66 20 LCD ASSEMBLY 7708761 P3000 102 4 3 5 6 1 2 101...
Page 68: ...68 20 LCD ASSEMBLY 7708883 P2000 102 4 3 5 6 1 2 101...
Page 70: ...70 21 PCB SETS ASSEMBLY 7708771 Lt 4 7 6 3 102 5 2 101 8 1...
Page 72: ...72 21 PCB SETS ASSEMBLY 7708620 A4...
Page 74: ...74 22 SENSOR ELEMENT ASSEMBLY 7708781...
Page 76: ...76 23 BIND ASSEMBLY 7708851 Lt 7708640 A4 7 9 10 6 5 3 101 8 4 2 1...
Page 78: ...78 24 GEAR ARM SHAFT ASSEMBLY 7708861 101 2 6 1 3 5 4...
Page 80: ...80 25 LEVER ARM SHAFT ASSEMBLY 7708871 4 103 102 101 2 3 1...