GBC GBC Proclick Pronto Technical & Service Manual Download Page 22

Page: 22 / 92

1. PROCLICK ASSY (7708501, Lt) (7708630, A4)

See page 27

2. CORE ASSY (7708541,Lt) (7708879,A4)

See page 29

3. CAM SET SWITCH SIDE ASSY (7708581)

See page 32

4. CAM SET MOTOR SIDE ASSY (7708591)

See page 34

5. MAIN ASM. SHAFT ADJUSTER (708611)

See page 36

6. ADJUST SHAFT ASSY (7708621)

See Page 38

Summary of Contents for GBC Proclick Pronto

Page 1: ...1 ProClick Pronto Technical Service Manual P2000 Bind Only Unit P3000 Punch Bind Unit GBC TECHNICAL SERVICE SUPPORT REVISION 04 29 2006...

Page 3: ...ons 5 3 0 Installation Procedures 6 4 0 Operating Instructions 7 5 0 Troubleshooting 9 6 0 Disassembly Assembly Adjustments 18 7 0 Maintenance Procedures 20 8 0 Parts List 21 9 0 Supplies and Recommen...

Page 4: ...lacing the document into the document sizer The ProClick Pronto handles the spine for you Simply slide the spine cassette into the spine slot ProClick Pronto will automatically feed the spine onto the...

Page 5: ...000 68 2 lbs 30 9kgs Packaged Weight P3000 85 8 lbs 38 9kgs P2000 71 5 lbs 32 4kgs Dimensions W x H x D 19 x 21 x 19 480 mm x 532 mm x 488 mm Packaged Dimensions W x H x D 26 x 26 x 28 655 mm x 655 mm...

Page 6: ...a Power Cord and a bound Operator Manual IMPORTANT A ProClick Pronto will only work properly when a ProClick Pronto hole punch is used This hole pattern may at first be confused with a industry stand...

Page 7: ...ment into the document sizer slot so that the system can identify the size Alignment of punched holes is extremely critical If a sheet or two is punched without care and the holes do not line up the P...

Page 8: ...ant it to be once complete Then fold the back cover to the front with the Finished sides face to face Bind the document in then orientation Once the document is bound fold the back cover around again...

Page 9: ...ched document into the sizer to check for the correct spine size 3 The machine will indicate the correct spine size Pronto will allow the user to use a larger spine for smaller document sized but not...

Page 10: ...lastic fingers that holds the spine when it is being closed to move back and front as they are going through the motion binding motion Punching o The punch system is driven by a universal motor that i...

Page 11: ...ide and ensure that they are clear of your line of sight looking down from the element slot If they are not release the 4 screws holding the clip strippers and rotate the stripper towards the front an...

Page 12: ...across At the back end of the machine If split and push fingers are not level remove and aligh them against a flat edge The split and push fingers bend slightly downwards at an angle but should be lev...

Page 13: ...machine will indicate jam and reverse the motor to release jam Root Cause Location Solution Check both gears to ensure nothing is in the way of bind motion Large plastic gears white on the left and r...

Page 14: ...ISSUE Document sensor stayed on REASON LOGIC Document is detected through a trigger switch behind the paper deck Root Cause Location Solution Check document sensor trigger for interference Slide paper...

Page 15: ...ove bottom back panel to get to main PCB Reconnect any loose wires on the main PCB and try again If still unable to power up check filter for malfunction If still not working replace PCB 5 5 12 ISSUE...

Page 16: ...size and not to paper size Root Cause Location Solution Check location of the locator pin If locator pin pass beyond PCB gear lock up This pin is located under the large metal gear on the left of the...

Page 17: ...17 5 0 TROUBLESHOOTING Electrical Schematic 5 5 14 ELECTRICAL SCHEMATIC For Electrical Schematic of ProClick Pronto refer ppschematic pdf...

Page 18: ...8 screws to remove the back cover There are 4 screws to remove the PC board cover Do not remove the PC board cover as there are wires attached There are 3 screws to remove on each of the side covers T...

Page 19: ...cover this will stop the binding process Press the safety switch until the springs are relaxed Turn the power OFF and unplug the machine Remove the safety switch cover on the left side of the machine...

Page 20: ...surface Inspection Whenever the covers have been removed for corrective maintenance inspect for defects such as loose screws or nuts abraded wires or insulation and loose terminals Correct any defects...

Page 21: ...TING CAM ASSY LEFT 7708631 40 8 ADJUSTING CAM ASSY RIGHT 7708641 42 9 ELEMENT GUIDE MOUNT ASSY 7708651 44 10 PAPER LEAD ASSY 7708661 Lt 46 10 PAPER LEAD ASSEMBLY 7708580 A4 46 11 SWITCH SENSOR MOUNT A...

Page 22: ...A4 See page 27 2 CORE ASSY 7708541 Lt 7708879 A4 See page 29 3 CAM SET SWITCH SIDE ASSY 7708581 See page 32 4 CAM SET MOTOR SIDE ASSY 7708591 See page 34 5 MAIN ASM SHAFT ADJUSTER 708611 See page 36 6...

Page 23: ...M ASSY RIGHT 7708641 See page 42 9 ELEMENT GUIDE MOUNT 7708651 See page 44 10 LEAD PAPER ASSY 7708661 Lt 7708580 A4 See page 46 11 SWITCH SENSOR MOUNTING 7708671 See page 48 12 SWITCH SENSOR ASSY 7708...

Page 24: ...52 14 MOTOR MOUNT ASSY RIGHT 7708701 See page 54 15 MOTOR MOUNT ASSY LEFT 7708711 See page 56 16 PAPER SENSOR ASSY 7708721 See page 58 17 DOCUMENT MEASURE ASSY 7708731 See page 60 18 PUNCH MODULE ASS...

Page 25: ...ASSY 7708761 P3000 7708883 P2000 See page 66 and 68 21 PCB SETS ASSY 7708771 Lt 7708620 A4 See page 70 and 72 22 SENSOR ELEMENT ASSY 7708781 See page 74 23 BIND ASSY 7708851 Lt 7708640 A4 See page 76...

Page 26: ...26 25 LEVER ARM SHAFT ASSY 7708871 See page 80 26 WIRE HARNESS SET 7708881 See page 87...

Page 27: ...27 1 PROCLICK ASSEMBLY 7708501 Lt 7708630 A4 104 105 104 103 101 102 19 18 14 16 6 15 2 13 17 5 10 11 1 7 8 4 3 9 12...

Page 28: ...1 HD M3X8 SELFTAPPING 5 7708761 LCD ASSY 1 104 7708777 SCR MACH PH CRSS REC PN 16 6 7708673 TOP PANEL 1 HD M4X10 F HEAD SELFTAPPING 7 7708674 LEFT SIDE COVER 1 105 7708775 SCR MACH PH CRSS REC PN 6 8...

Page 29: ...29 2 CORE ASSEMBLY 7708541 Lt 7708879 A4...

Page 30: ...SHAFT 4 109 7708759 NUT HEX M4 1 11 7708864 GEAR POSITION ADJUSTING 1 110 7708786 SCR MACH CH HD M5x18 2 12 7708865 PIN 2x20 1 111 7708743 FITTING SPRING 2 13 7708671 SWITCH SENSOR MOUNTING ASSY 1 112...

Page 31: ...ESTRICTOR PLATE Lt 1 36 7708875 RESTRICTOR PLATE A4 1 37 7708596 SWITCH COVER 1 38 7708599 RUBBER PAD 2 39 7708602 SPINE HOLDER 16 2 eclips Lt 1 39 7708879 SPINE HOLDER 17 2 eclips A4 1 40 7708603 SHA...

Page 32: ...32 3 CAM SET SWITCH SIDE ASSEMBLY 7708581 101 1 2 3...

Page 33: ...SSEMBLY 7708581 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708522 PLATE CAM MOUNTING 1 101 7708795 SCR MACH CH HD M5x34 FLANGED 2 2 7708523 PERFORAT...

Page 34: ...34 4 CAM SET MOTOR SIDE ASSEMBLY 7708591 101 1 2 3...

Page 35: ...SEMBLY 7708591 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708522 PLATE CAM MOUNTING 1 101 7708795 SCR MACH CH HD M5x34 FLANGED 2 2 7708525 PERFORATE...

Page 36: ...36 5 SHAFT ADJUSTER ASSEMBLY 7708611 1 2 101 4 3...

Page 37: ...No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708621 SHAFT ADJUSTER ASSY 1 101 7708738 SOC HD SHDR SCR 125x 25 4 2 7708533 BACK GUAGE LINK 2 3 7708631 GUARD CAM ASS...

Page 38: ...38 6 ADJUST SHAFT ASSEMBLY 7708621 1 2 3 102 101...

Page 39: ...ex No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708528 ADJUSTER SHAFT 1 101 7708790 SET SCR HEX SOC FLAT M4x6 2 2 7708529 GEAR ADJUST SHAFT 2 102 7708749 SP...

Page 40: ...40 7 ADJUSTING CAM ASSEMBLY LEFT 7708631 1 2 3 101...

Page 41: ...ASSEMBLY LEFT 7708631 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708534 ADJUSTING CAM 1 101 7708785 SCR MACH CH HD M4x16 2 2 7708535 CAM CENTER 1 3...

Page 42: ...42 8 ADJUSTING CAM ASSEMBLY RIGHT 7708641 101 3 2 1...

Page 43: ...SSEMBLY RIGHT 7708641 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708534 ADJUSTING CAM 1 101 7708785 SCR MACH CH HD M4x16 2 2 7708535 CAM CENTER 1 3...

Page 44: ...44 9 ELEMENT GUIDE MOUNT ASSEMBLY 7708651 101 1 2...

Page 45: ...UIDE MOUNT ASSEMBLY 7708651 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708542 BRACKET ELEMENT GUIDE 1 101 7708733 SCR MACH HEX SOC M4x8 4 2 7708543...

Page 46: ...46 10 PAPER LEAD ASSEMBLY 7708661 Lt 7708580 A4...

Page 47: ...LANGED 2 5 7708549 PAPER FEEDER Lt 1 105 7708768 SCR MACH CH HD M3x12 3 5 7708882 PAPER FEEDER A4 1 106 7708757 NUT HEX M3x2 2 4 6 7708852 ROD GUIDE FIXING L 2 107 7708750 SCR MACH CH HD M4x10 4 7 770...

Page 48: ...48 11 SWITCH SENSOR MOUNTING ASSEMBLY 7708671 101 2 1...

Page 49: ...TING ASSEMBLY 7708671 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708866 BRACKET SENSOR MOUNTING 1 101 7708767 SCR MACH CH HD M5x34 FLANGED 4 2 77086...

Page 50: ...50 12 SWITCH SENSOR ASSEMBLY 7708681 101 1 2...

Page 51: ...2 SWITCH SENSOR ASSEMBLY 7708681 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708719 SWITCH 1 101 7708766 SCR MACH CH HD M3x6 1 2 7708867 SWITCH HOLDE...

Page 52: ...52 13 JAM DETECTION ASSEMBLY 7708691 1 101 2...

Page 53: ...N ASSEMBLY 7708691 Index No Part No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708579 BRACKET JAM DETECTION 1 101 7708767 SCR MACH CH HD M3x6 FLANGED 4 2 7708681 SWI...

Page 54: ...54 14 MOTOR MOUNTING ASSEMBLY RIGHT 7708701 101 1 2 5 4 3 102...

Page 55: ...r Assembly Index No Part No Description Qty per Assembly 1 7708584 SIDE PLATE RIGHT 1 101 7708779 SCR MACH CH HD 4 2 7708585 GUIDE BLOCK RIGHT 1 10 32UNCx12 LG 3 7708723 BEARING 1 102 7708789 SCR MACH...

Page 56: ...56 15 MOTOR MOUNTING ASSEMBLY LEFT 7708711 102 5 103 101 4 3 2 1...

Page 57: ...scription Qty per Assembly 1 7708586 SIDE PLATE LEFT 1 101 7708789 SCR MACH CH HD M5x10 4 2 7708587 GUIDE BLOCK LEFT 1 SELFTAPPING SPRING WASHER 3 7708722 BEARING 1 102 7708765 SCR MACH CH HD M3 5x20...

Page 58: ...58 16 PAPER SENSOR ASSEMBLY 7708721...

Page 59: ...No Description Qty per Assembly 1 7708615 ELEMENT GUIDE LEFT 1 101 7708766 SCR MACH CH HD M3x5 3 2 7708616 SUPPORT PAPER SENSOR 1 102 7708763 SCR MACH CH HD M2 6x10 2 3 7708617 PCB AND SENSOR SET 1 1...

Page 60: ...60 17 DOCUMENT MEASURE ASSEMBLY 7708731 104 8 103 102 7 5 4 101 3 2 105 6 1...

Page 61: ...MACH CH HD M3x6 7 2 7708623 LED SENSOR SET TRANS 1 102 7708747 SPRING 1 RECEIVER 103 7708737 STOPPER 1 3 7708626 PCB 1 104 7708696 SCR MACH CH HD M3x6 FLANGED 1 4 7708628 PUSH ROD 1 105 7708695 SCR M...

Page 62: ...62 18 PUNCH MODULE ASSEMBLY 7708741 Lt 7708590 A4...

Page 63: ...7708642 COMB SUPPORT Lt 1 7708680 KIT consists of 7708766 793 1 8 7708877 COMB SUPPORT A4 1 784 792 794 9 7708643 CAM 2 10 7708644 CAM ELLIPTICAL 1 11 7708645 DRIVE SHAFT 1 12 7708646 BUSHING 2 13 77...

Page 64: ...64 19 BASE ASSEMBLY 7708751 1 01 1 03 1 1 04 5 1 02 4 2...

Page 65: ...mbly 1 7708663 BRACKET 1 101 7708766 SCR MACH CH HD M3x6 9 2 7708623 LED SENSOR SET 1 102 7708764 SCR MACH CH HD M2 6x10 1 3 7708709 CHIPTRAY 1 103 7708697 RUBBER BUSHING 4 4 7708664 COVER BRACKET 1 1...

Page 66: ...66 20 LCD ASSEMBLY 7708761 P3000 102 4 3 5 6 1 2 101...

Page 67: ...mbly Index No Part No Description Qty per Assembly 1 7708665 PCB LCD 1 101 7708766 SCR MACH CH HD M3x6 4 2 7708666 LCD BRACKET L 1 102 7708772 SCR MACH PH CRSS REC PN HD 2 3 7708667 LCD BRACKET R 1 M3...

Page 68: ...68 20 LCD ASSEMBLY 7708883 P2000 102 4 3 5 6 1 2 101...

Page 69: ...mbly Index No Part No Description Qty per Assembly 1 7708665 PCB LCD 1 101 7708766 SCR MACH CH HD M3x6 4 2 7708666 LCD BRACKET L 1 102 7708772 SCR MACH PH CRSS REC PN HD 2 3 7708667 LCD BRACKET R 1 M3...

Page 70: ...70 21 PCB SETS ASSEMBLY 7708771 Lt 4 7 6 3 102 5 2 101 8 1...

Page 71: ...No Description Qty per Assembly 1 7708694 L BRACKET 1 101 7708797 SCR MACH PH CRSS REC 2 2 7708678 MAIN PCB 1 FL PN HD M3x6 3 7708726 AC SOCKET 1 102 7708766 SCR MACH CH HD M3x6 12 4 7708725 AC SWITC...

Page 72: ...72 21 PCB SETS ASSEMBLY 7708620 A4...

Page 73: ...escription Qty per Assembly 1 7708884 SHEET METAL 1 101 7708766 SCREW 3X6 2 2 7708885 MAIN PCB 1 102 7708893 SCREW 3X8 2 3 7708886 AC SOCKET 1 103 7708895 NUT M3 2 4 7708887 BINDER COUNTER 1 5 7708888...

Page 74: ...74 22 SENSOR ELEMENT ASSEMBLY 7708781...

Page 75: ...y per Assembly Index No Part No Description Qty per Assembly 1 7708607 LOADING RAIL 1 101 7708613 SOC HD SHLDR SCR 125X 45 1 2 7708608 LEVER SENSOR ELEMENT 1 102 7708766 SCR MACH CH HD M3X6 3 3 770860...

Page 76: ...76 23 BIND ASSEMBLY 7708851 Lt 7708640 A4 7 9 10 6 5 3 101 8 4 2 1...

Page 77: ...7708503 BRACKET 1 101 7708783 SCR MACH HEX SOC HD M4x10 8 2 7708504 PIVOT SHAFT 1 3 7708505 FINGERS BOTTOM Lt 28 3 7708505 FINGERS BOTTOM A4 30 4 7708506 CAM FOLLOWER 2 5 7708507 FINGERS TOP 2 6 77085...

Page 78: ...78 24 GEAR ARM SHAFT ASSEMBLY 7708861 101 2 6 1 3 5 4...

Page 79: ...No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708513 SHAFT MAIN 1 101 7708793 SCR MACH CH HD M5x18 2 2 7708610 GEAR DRIVING 2 3 7708515 BUSHING 2 4 7708516 COVER SHA...

Page 80: ...80 25 LEVER ARM SHAFT ASSEMBLY 7708871 4 103 102 101 2 3 1...

Page 81: ...rt No Description Qty per Assembly Index No Part No Description Qty per Assembly 1 7708518 DRIVE SHAFT 1 101 7708517 DRIVE PIN 2 2 7708515 BUSHING 2 102 7708754 WOODRUFF KEY 2 3 7708516 COVER SHAFT 1...

Page 82: ...T PLATE A4 28 14 7708589 SPRING SAFETY COVER 30 29 7708687 KNOB 28 15 7708870 SPRING SAFETY COVER A4 30 29 7708688 LCD BRACKET L 28 16 7708592 PAPER DECK SUPPORT LEFT 30 30 7708689 LCD BRACKET R 28 17...

Page 83: ...57 4 7708536 GUARD CAM 41 3 7708704 MOTOR 57 5 7708534 ADJUSTING CAM 43 1 7708615 ELEMENT GUIDE LEFT 59 1 7708535 CAM CENTER 43 2 7708616 SUPPORT PAPER SENSOR 59 2 7708536 GUARD CAM 43 3 7708617 PCB...

Page 84: ...PIN 63 25 7708607 LOADING RAIL 75 1 7708707 SUPPORT MOTOR 63 26 7708608 LEVER SENSOR ELEMENT 75 2 7708623 TRANSMITTER FOR PAPER FULL 63 27 7708609 PCB SENSOR ELEMENT 75 3 7708882 RECEIVER FOR PAPER FU...

Page 85: ...4 SCR MACH PH CRSS REC 30 104 PN HD M3x12 TAP 7708736 SCR MACH HEX SOC M5x32 30 105 7708735 SCR MACH HEX SOC M5x14 30 106 7708734 SCR MACH HEX SOC M4x12 30 107 7708732 RING RETAINING A10 30 108 770875...

Page 86: ...101 7708538 KIT consists of 7708697 769 7708766 SCR MACH CH HD M3x6 51 101 7708766 SCR MACH CH HD M3x6 67 101 7708767 SCR MACH CH HD M3x6 FLANGED 53 101 7708772 SCR MACH PH CRSS REC PN HD M3x6 67 102...

Page 87: ...682600026 COUNTER CNA7 3p LW UL2468 26 90373 7 0 16 105MM G 105 15 634682600027 Measure document Photo CNA2 4p LW UL2468 26 90373 7 0 16 650 4P G 700 16 634682600028 Sensor Element Photo CNB3 5p LW UL...

Page 88: ...AM ASSEMBLY LEFT 15 7708534 ADJUSTING CAM 16 7708535 CAM CENTER 17 7708641 GUARD CAM ASSEMBLY RIGHT 18 7708534 ADJUSTING CAM 19 7708535 CAM CENTER 20 7708536 GUARD CAM 21 7708785 SCR MACH CH HD M4x16...

Page 89: ...2 PAPER DECK SUPPORT LEFT 56 7708593 PAPER DECK SUPPORT RIGHT 57 7708728 CAPACITOR 58 7708752 SPACER SEGMENTED GEAR 59 7708770 MICRO SWITCH RESISTOR 60 7708596 SWITCH COVER 61 7708602 SPINE HOLDER 62...

Page 90: ...ANEL 96 7708674 LEFT SIDE COVER 97 7708675 RIGHT SIDE COVER 98 7708676 FRONT BASE SUPPORT 99 7708677 SUPPORTING PANEL BACK 100 7708694 L BRACKET 101 7708678 MAIN PCB 102 7708726 AC SOCKET 103 7708725...

Page 91: ...d be inserted in this section whether it is published in a Technical Bulletin or a sample of Sales Literature or a newsletter ProClick Pronto Technical Service Videos that compliment this Service Manu...

Page 92: ...sure method Pronto The trade marked name given to the revolutionary table top machine that hold an entire belt of ProClick elements so that the operator does not need to handle an element each and eve...

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