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11
5.0 TROUBLESHOOTING – Troubleshooting Guide Chart
5.5.1. ISSUE
: Element
Jam
Often
REASON / LOGIC :
Jam normally occurs when element is not fed correctly
into the bind throat.
Root Cause
Location
Solution
Check spine holders
-
Are any spine holders
bent?
Open front cover
If bend, Temporary Solution:
Break spine holder at bend
point
Long Term Solution:
Change spine holder that is
bend (See online guide)
Check retention screws
(3 screws)
- Are they loose?
Behind the paper Deck Tighten and apply locktite on all
3 screws
Check location of bottom
clip stripper
-
Clip stripper location
should be tested using
the Large element
settings
-
At large settings, bottom
clip should be out of
sight when looking
parallel down into the
element slot
Between spine holder
number 4/5 and
13/14, metal piece
protruding from below
Insert large element into the
element slot, and let the sizer
move to large position.
At this position, check the
location of the bottom clip
strippers (shown in online
guide) and ensure that they are
clear of your line of sight
looking down from the element
slot.
If they are not, release the 4
screws holding the clip strippers
and rotate the stripper towards
the front and away from the
line of sight from the top of the
element slot
Broken clips or elements
getting stuck beside spine
holders
- Check for clearance
between spine holders
and closing fingers.
Between spine holders
especially on number
4/5 and 13/14
Clear all loose elements or
broken clips from the bind
throat.
Check element belt
-
Are the belts straight?
-
Are the clips in place?
Binding elements
Align the binding element and
let it sit against a straight edge.
If the element bends, please
inform GBC service help desk
and record batch numbers from
the element box.
How many cycles?
-
If over 15000 cycles ->
Check spine holder down
cam. Cam has life of
over 15,000 cycles
-
wear can be detected if
there are golden
shavings under the cam.
Spine holder cam is
between the large
white gears and the
frame on both sides of
the machine.
If the spine holder down cam is
worn, gold shavings under the
white gears, change the spine
holder down cam. Instructions
are shown in the online guide.
Summary of Contents for GBC Proclick Pronto
Page 26: ...26 25 LEVER ARM SHAFT ASSY 7708871 See page 80 26 WIRE HARNESS SET 7708881 See page 87...
Page 29: ...29 2 CORE ASSEMBLY 7708541 Lt 7708879 A4...
Page 32: ...32 3 CAM SET SWITCH SIDE ASSEMBLY 7708581 101 1 2 3...
Page 34: ...34 4 CAM SET MOTOR SIDE ASSEMBLY 7708591 101 1 2 3...
Page 36: ...36 5 SHAFT ADJUSTER ASSEMBLY 7708611 1 2 101 4 3...
Page 38: ...38 6 ADJUST SHAFT ASSEMBLY 7708621 1 2 3 102 101...
Page 40: ...40 7 ADJUSTING CAM ASSEMBLY LEFT 7708631 1 2 3 101...
Page 42: ...42 8 ADJUSTING CAM ASSEMBLY RIGHT 7708641 101 3 2 1...
Page 44: ...44 9 ELEMENT GUIDE MOUNT ASSEMBLY 7708651 101 1 2...
Page 46: ...46 10 PAPER LEAD ASSEMBLY 7708661 Lt 7708580 A4...
Page 48: ...48 11 SWITCH SENSOR MOUNTING ASSEMBLY 7708671 101 2 1...
Page 50: ...50 12 SWITCH SENSOR ASSEMBLY 7708681 101 1 2...
Page 52: ...52 13 JAM DETECTION ASSEMBLY 7708691 1 101 2...
Page 54: ...54 14 MOTOR MOUNTING ASSEMBLY RIGHT 7708701 101 1 2 5 4 3 102...
Page 56: ...56 15 MOTOR MOUNTING ASSEMBLY LEFT 7708711 102 5 103 101 4 3 2 1...
Page 58: ...58 16 PAPER SENSOR ASSEMBLY 7708721...
Page 60: ...60 17 DOCUMENT MEASURE ASSEMBLY 7708731 104 8 103 102 7 5 4 101 3 2 105 6 1...
Page 62: ...62 18 PUNCH MODULE ASSEMBLY 7708741 Lt 7708590 A4...
Page 64: ...64 19 BASE ASSEMBLY 7708751 1 01 1 03 1 1 04 5 1 02 4 2...
Page 66: ...66 20 LCD ASSEMBLY 7708761 P3000 102 4 3 5 6 1 2 101...
Page 68: ...68 20 LCD ASSEMBLY 7708883 P2000 102 4 3 5 6 1 2 101...
Page 70: ...70 21 PCB SETS ASSEMBLY 7708771 Lt 4 7 6 3 102 5 2 101 8 1...
Page 72: ...72 21 PCB SETS ASSEMBLY 7708620 A4...
Page 74: ...74 22 SENSOR ELEMENT ASSEMBLY 7708781...
Page 76: ...76 23 BIND ASSEMBLY 7708851 Lt 7708640 A4 7 9 10 6 5 3 101 8 4 2 1...
Page 78: ...78 24 GEAR ARM SHAFT ASSEMBLY 7708861 101 2 6 1 3 5 4...
Page 80: ...80 25 LEVER ARM SHAFT ASSEMBLY 7708871 4 103 102 101 2 3 1...