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Installation

F - 160 CE Operation and Maintenance Manual

© GBC Films Group April 2000

4.2 Know your machine

Before performing any procedure within this

manual, it is recommended that you take time to know
the parts of your new machine.

Figure 4.2.1 The laminator

Rear side

Electrical

bridge

Drive

side

Control

side

Control

side leg

Drive

side leg

Front side

Figure 4.2.2 Safety features

Rear safety shield

E-CABLE

E-STOP

Front safety

shield

E-CABLE reset

Machine reset

Figure 4.2.3 Front view

Lower

unwind

shaft

Lower

unwind

brake

Upper

unwind

brake

Upper

rewind

Lower

rewind

Castors

Pull roll

lift handle

Control

panel

Front

feed

table

Main

rollers

Figure 4.2.4 Rear view

E-CABLE

Circuit

breaker

Power

ON/OFF

Core

chuck

Core

chuck

Core

support

Pull rollers

Rear

feed

table

Upper

unwind

shaft

Figure 4.2.5 Footswitch

ATTUNG

WARNING

ADVERTENCIA

Summary of Contents for F - 160 CE

Page 1: ...p 4151 Anderson Road DeForest WI 53532 Revision Ph 608 246 8844 Fx 608 246 8645 F 160 CE OPERATION AND MAINTENANCE MANUAL April 2000 GBC Films Group Do not duplicate without written permission Part nu...

Page 2: ...y 1 1 Symbols 1 1 1 2 Safety features 1 2 1 3 Safety shield 1 3 1 4 Emergency stop 1 4 1 5 Emergency cable 1 5 1 6 Front feed table 1 6 1 7 Decal locations 1 7 Figure 1 7 1 Decal location front 1 9 Fi...

Page 3: ...eneral 3 1 3 2 Consumables 3 1 3 3 Function 3 2 3 4 Electrical 3 3 3 5 Dimensions 3 4 Figure 3 5 1 Dimensions 3 5 Section 4 Installation 4 1 Preinstallation check list 4 1 Figure 4 1 1 Suggested floor...

Page 4: ...5 Figure 4 9 1 Single phase U S Canada 4 17 Figure 4 9 2 Three phase Europe 4 17 4 10 Safety check 4 18 4 10 1 Front feed table 4 18 4 10 2 Safety shield 4 20 4 10 3 E STOP 4 21 4 10 4 E CABLE 4 22 4...

Page 5: ...1 1 Front control panel 5 9 5 2 Emergency 5 10 5 2 1 In an emergency 5 10 5 2 2 Resume operation 5 11 5 3 Set up 5 12 5 3 1 Power 5 12 5 3 2 Film loading 5 12 Chart 5 3 1 Measurement chart 5 14 5 3 5...

Page 6: ...e 5 24 5 6 1 Removing the table 5 24 5 6 2 Replacing the table 5 24 Section 6 Applications 6 1 Parameter charts and diagrams Chart 6 1 1 Temperature conversion chart 6 3 Blank chart 6 4 Blank diagram...

Page 7: ...t Decal 6 14 Diagram 5 Decal and mount Decal 6 15 Chart 6 Decal and mount Mount 6 16 Diagram 6 Decal and mount Mount 6 17 Chart 7 Precoating subtrates 6 18 Diagram 7 Precoating subtrates 6 19 Chart 8...

Page 8: ...Encapsulation 6 27 Section 7 Troubleshooting 7 1 Wave problems 7 1 7 2 Film problems 7 3 7 2 1 Thermal laminates 7 3 7 2 2 Pressure senstive 7 3 7 3 Machine problems 7 4 7 4 Glossary 7 5 Section 8 Ma...

Page 9: ...Page VIII Table of Contents F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 This page intentionally left blank...

Page 10: ...RMATION Indicates helpful information that should be considered before during or after an action step or procedure is given CAUTION Indicates a potentially hazardous situation which if not avoided cou...

Page 11: ...ickly in an emergency The main laminator roll up down control is located on the right side of the machine within the front control panel The GAP up down arrows control the motion of the upperlaminatin...

Page 12: ...components for the safety of the operator Figure 1 2 1illustrates placement of the cabinets and covers Figure 1 2 1 Cabinets and covers Covers Cabinets 1 3 Safety shield An important feature of the F...

Page 13: ...Front Rear Emergency stops Emergency stops ToengageanE STOP pressdownonanyofthe four Any E STOP when engaged removes power to thelaminator RefertoFigure1 4 2EngageanE STOP Figure 1 4 2 Engage an E STO...

Page 14: ...ot to activate an emergency cable E CABLE located at the base of the stand from the front or rear of the machine Refer to Figure 1 5 1 Emergency cable INFORMATION The machine will only operate if the...

Page 15: ...Front feed table The front feed table must be in proper position for the laminator to operate in auto run Refer to Figure 1 6 1 Front feed table Whenthekeyisremovedfromtheinterlock the laminatorwillst...

Page 16: ...de secousse electrique Ne pas ouvrir Pas de pieces reparables par l utilisateur Entretien par personnel qualifie WARNING Electrical shock hazard Do not open No user serviceable parts inside Refer serv...

Page 17: ...1 8 Safety F 160CE Operation and Maintenance Manual GBC Films Group April 2000 Reset Machine reset Press after iniating power to the laminator or after an E STOP or E CABLE has been engaged then rese...

Page 18: ...lifie WARNING Electrical shock hazard Do not open No user serviceable parts inside Refer servicing to qualified service personnel WARNING ACHTUNG MISE EN GARDE WARNING ACHTUNG MISE EN GARDE WAARSCHUWI...

Page 19: ...sfUhrend e Teile Nicht offnen Enthalt keine vom Enduerbraucher zu wartende Teile Fur service bitte an qualifiziertes Service Personal wenden MUCHO CUIDADO Riesgo de choque electrico No abra Adentro no...

Page 20: ...erdamage to the laminating rollers caused by knives razor blades other sharp objects failure caused by adhesives or improper use of the machine Warranty repair or replacement does not extend the warra...

Page 21: ...engineers should be fully aware of all aspects of safety withregardstolaminationequipment Anycommissioningorserviceengineermustbe ofcompetentnature trainedandqualifiedtoGBCFilms Group standards to ful...

Page 22: ...l wide format color finisher for the sheet fed ink jet market The Falcon 160 CE is a self standing bi directionallaminator Two unwinds 1 upper 1 lower Two rewinds 1 upper front 1 lower center Safetysh...

Page 23: ...Up to a 8 roll diameter 20 3 cm 3 core standard 7 62 cm 2 1 4 optional must have optional core adapters 5 72 cm 64 Pressure sensitive 162 6 cm 62 Thermal 157 8 cm 62 maximum paper width 157 8 cm Up to...

Page 24: ...eater wattages Amperagedraw D C voltage used A C voltage used Save up to 9 job parameters Highreleasesiliconerolls 230 240 VAC 50 60 Hz single phase 55 amps 230 240 VAC Wye 3 phase 32 amps phase 31 73...

Page 25: ...imensions Weight Crated Uncrated Dimensions Crated Uncrated Nip Height Safety Shield Raised Height 1568 lbs 711 kg 1200 lbs 544 kg 90 in H x 46 in W x 72 in L 229 cm H x 117 cm W x 183 cm L 54 in H x...

Page 26: ...ifications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Figure 3 5 1 Dimensions 76 in 193 cm 28 in 71 cm 4 875 in 12 cm 4 75 in 12 cm 53 in 135 cm 82 5 in 210 cm 3 63 in 9 cm 1...

Page 27: ...Page 3 6 Specifications F 160CE Operation and Maintenance Manual GBC Films Group April 2000 This page intentionally left blank...

Page 28: ...laminator A work area must be established that allows for operation in both the front and rear of the laminatorandprovidesspaceforefficientmaterial flow Figure 4 1 1 illustrates a typical machine area...

Page 29: ...nator is a large and heavy piece of equipment It is necessary to employ LICENSED RIGGERS ONLY to move the laminator The laminator is not designed to be tipped up or sideways in any way Such action dis...

Page 30: ...ual GBC Films Group April 2000 Figure 4 1 1 Suggested Floor Layout 4 x 6 1 22 m x 2m Work table on wheels Table height 35 3 4 94 95m 4 x 6 1 22 m x 2m Work table on wheels Table height 35 3 4 94 95m 3...

Page 31: ...ide leg Drive side leg Front side Figure 4 2 2 Safety features Rear safety shield E CABLE E STOP E STOP Front safety shield E CABLE reset Machine reset Figure 4 2 3 Front view Lower unwind shaft Lower...

Page 32: ...Please follow the unpacking procedure that pertains to your method of shipment WARNING The unpacking process requires at least two people You can be severely injured crushed or cause damage to the lam...

Page 33: ...shandling and or tipping GBC Films Group bears no responsibility for personal injury or damage due to moving the laminator improperly INFORMATION Tools required 2 Phillips head screwdriver 7 8 open en...

Page 34: ...laminator You can cause irreparable damage to the rollers b Move all packing materials to a safe distance Moving the laminator a Have the laminator rolled off the skid and placedonthefloorbylicensedri...

Page 35: ...s 645 011 Twelve 3 4 10 nuts No P N If you are missing any of the itemslisted above contact your local service technician or sales representative Contacts GBC Parts 800 790 7787 GBC Europe parts 33 45...

Page 36: ...wrenches Fourlevelingpads from the accessory pack FourLevelingbolts from the accessory pack Twelve 3 4 10 nuts from the accessory pack Floor jack 600 pound rating Second person Control side a Verifyt...

Page 37: ...ng pad Drive side a Perform steps a through j from the Control side e Remove the front control side castor by turning thenutsecuring the castor in the leg Castor Nut f Slide one of the leveling bolts...

Page 38: ...ront to back control side 4 8 1 Front to back control side Level The side frame provides a more accurate reading than the cabinet INFORMATION b Level the control side from front to back by holdingthen...

Page 39: ...side Figure 4 8 2 Front to back drive side Level d Level the control side from front to back by holdingthenutinsidethelegandturningthenut belowthelegwiththewrench INFORMATION A second person can read...

Page 40: ...PS are unlatched and the E CABLE is reset before turning power on to the laminator INFORMATION h Press RESET The front control panel should beilluminatedatthispoint Machine reset Caution should always...

Page 41: ...lace the level across the top of the upper main roller in the center Refer to Figure 4 8 3 Drive to control side front Figure 4 8 3 Drive to control side front Level l Levelthelaminatorfromdrivesideto...

Page 42: ...to control side rear Figure 4 8 4 Drive to control side rear Level p Verify allfourlevelingpoints Makeany adjustmentsneccessary Ifallfourpointsare leveled secureallnutsinplace q Lower the front and r...

Page 43: ...ator d Connect the power cord to the line terminal block Refer to Figure 4 9 1 Single phase or Figure 4 9 2 Wye three phase Figure 4 9 1 Single phase illustrates proper single phase wiring for the U S...

Page 44: ...intenance Manual GBC Films Group April 2000 Figure 4 9 1 Single phase U S and Canada Figure 4 9 2 Wye 3 phase Europe only N L1 L2 L3 N N N PE Ground wire Line 2 Line 1 N L1 L2 L3 N N N PE Ground wire...

Page 45: ...removable ALL SAFETY FEATURES MUST BE CHECKED WARNING Do not wear ties loose fit clothing or dangling jewelry while operating or servicing the laminator These items can get caught in the nip and chok...

Page 46: ...Y FWD REV 6 0 GO STOP f Press GO The bottom rollers begin turning SPEED SAFETY FWD REV 6 0 GO STOP g Slightlyliftthefrontfeedtable SAFETY indicatorandGObeginflashingandthe bottom rollers stop SPEED SA...

Page 47: ...with the safety shields raised You can be seriously HURT or INJURED WARNING b Raisethefrontsafetyshield SAFETYindicator andGObeginflashingandthebottomrollers stop SPEED SAFETY FWD REV 6 0 G STOP Flash...

Page 48: ...inate 3 bars in thepressuredsiplay 0 GAP PRESSURE c Press down on the front control side E STOP The E STOP latches in the down position bottom rollers stop the upper main roller raises and the control...

Page 49: ...3 bars in thepressuredsiplay 0 GAP PRESSURE c Press on the front E CABLE with your foot The bottom rollers stop the upper main roller raises and the control panel is blank d Latch the E CABLEby pushin...

Page 50: ...aminator These items can get caught in the nip and choke you or you can be crushed or burned 4 11 1 Control panel a Press TOP TEMP to a value of 120o F 48 o C TOP TEMP DISPLAY begins flashing 120 68 T...

Page 51: ...ler thebarsturnsolidoneatatimeuntil all 10 bars are solid 0 GAP PRESSURE g Press and hold PRESSURE The upper main roller travels in a constant upward motion The pressure bars turn hollow one at a time...

Page 52: ...D SAFETY FWD REV 15 0 GO STOP l Press GO The bottom rollers turn in a forward motion at a speed of 15 ft min 4 57 m min SPEED SAFETY FWD REV 15 0 GO STOP m PressSTOP Thebottomrollersstopturning SPEED...

Page 53: ...emperature is within a 6 o F of the set point temperature 120 120 TOP TEMP BOT TEMP Caution should always be exercised when using the laminator with the safety shields raised You can be seriously HURT...

Page 54: ...SSURE IIIIIII 0 JOB STANDBY SAV SPEED SAFETY GO STOP FWD REV 00 0 SE L Flashing 4 11 2 Variable speed footswitch Thischeckistoensurethatthefootswitchworks Forcompleteinstructionsonthefootswitchanditsr...

Page 55: ...Should you detect or experience complications with the unwind shaft movement or the unwind brake tension callyoulocalareaservicerepresentative Caution should always be exercised when using the laminat...

Page 56: ...er unwind brake adjustment dial g You should feel an increase in resistance on the turningoftheupperunwindshaftasyouturnthe upper unwind brake adjustment knob clockwise h Slowlyturntheupperunwindbrake...

Page 57: ...Page 4 30 Installation F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 This page intentionally left blank...

Page 58: ...oursofnoactivity Towake thelaminatorfromstandbymodeormanualengagestandby mode press STANDBY JOB STANDBY SEL SAV 0 1 2 TOPTEMPDISPLAY Thedisplaywillshowthe setpointtemperatureofthetopmainrollerasthedef...

Page 59: ...TOP TEMP BOT TEMP 6 7 BOT TEMP When pressed will decrease the setpointvalueofthebottommainrollerinincrementsof 2 degrees If held down it will decrease to the minimum temperature setting of 68o F 20o...

Page 60: ...inated equals100 ofthemaximumallowablepressure 1 16 GAP PRESSURE 12 INFORMATION When adjusting the pressure the gap will be affected as well 13 PRESSURE When pressed once will decreasethepressureby5 I...

Page 61: ...d andheld theJOBDISPLAYwillincreaseto9atwhich pointitwillstop JOB STANDBY SEL SAV 9 16 17 JOB When pressed once will decrease the job numberinJOBDISPLAYbyincrementsof1 Ifpressed andheld theJOBDISPLAYw...

Page 62: ...omaticallyincreaseby0 5ft min incrementsuntilithasreachedthemaximumallowedspeed of15ft min SPEED SAFETY FWD REV 15 0 STOP GO 21 22 SPEED When pressed decreases the speed ofthelaminatorinincrementsof0...

Page 63: ...ETY FWD REV 00 0 STOP GO 27 28 Variable Speed Footswitch The variable speed footswitch operatesthelaminatorin Footswitch mode Within this mode if the safety shield is up speed is determined by the var...

Page 64: ...he variable speed footswitch Release GO GO should be solid 3 In the event that the safety shield must be raised whilethelaminatorisrunning Performthefollowing steps INFORMATION If the variable speed f...

Page 65: ...indicated panel speed INFORMATION When the safety shield is raised the laminator will only run while the variable speed footswitch is depressed Adjust for desired speed using the variable speed foots...

Page 66: ...Manual GBC Films Group April 2000 Figure 5 1 1 Front control panel Flashing 1 68 68 TOP TEMP BOT TEMP 1 16 GAP PRESSURE IIIIIII 0 JOB STANDBY SAV SPEED SAFETY GO STOP FWD REV 00 0 SE L 2 3 4 5 6 7 8 9...

Page 67: ...e upper main roller is capable of producing forces greater than 400 pounds WARNING This force is applied to any object presented in the opening called the nip between the two rollers Usecareinlowering...

Page 68: ...ineRESET All parameters have defaulted Machine reset INFORMATION Once RESET has been engaged power will be restored Laminating rollers will reset to 1 in GAP and the display will return to it s defaul...

Page 69: ...cedures descibed in Section 6 1 Application 5 3 1 Power a Clear the area around the laminating rollers and pullrollersnip b Ensurethelaminatorispluggedin c Turn the MAIN POWER to the I position Power...

Page 70: ...e unwind shaft back into the saddle Ensure the roll of laminate is loaded properly on the unwind shaft Exposed adhesive should be facing away from the rollers This will prevent hours of roll cleaning...

Page 71: ...the lower unwind shaft add 1 4 in to the measurement 5 3 5 Heating Perform the following steps if the application requiresheat Allowtherollstoheatupwhilerotatingfor evenheatdisbursement a Press TOP TE...

Page 72: ...on SPEED SAFETY FWD REV 00 0 GO STOP e Press SPEED to set a speed of 2 ft min 61 m min SPEED SAFETY FWD REV 2 0 GO STOP A slow speed helps distribute heat evenly INFORMATION f Press SEL to engage the...

Page 73: ...de TOP TEMP 68 o F 20 o C BOT TEMP 68 oF 20 oC GAP 1 in PRESSURE no bars are solid JOB 0 no motion direction selected SPEED 00 0 and SLEEP flashing b Press JOB to enter the desired job number for the...

Page 74: ...old SAVE approximately 4 seconds until an audible beep is heard The parameters entered have just been stored JOB STANDBY SEL SAV 1 h Repeat steps b through f to save other parametersinjoblocationnumbe...

Page 75: ...areperformingamountingapplicationfrom therearofthemachine thepullrollersmustbesetmanually Refer to Section 5 5 2 Pull roller nip adjustment procedure 5 5 1 Main roller manual nip adjustment The lamina...

Page 76: ...d fingers clear of the laminator roller nip when changing GAP You can be CRUSHED or BURNED f At eye level with the main rollers press PRESSURE until you see the upper main roller make contact with the...

Page 77: ...PEED to 5 SPEED SAFETY FWD REV 5 0 GO STOP WARNING When operating the laminator using the variable speed footswitch keep hands and fingers away from the nip of the rollers You may be CRUSHED or BURNED...

Page 78: ...2 Pull roller manual nip adjustment If the main laminating rollers are heated mounting application may be run from the rear operating position of the machine INFORMATION a Turn the MAIN POWER to the I...

Page 79: ...y shield h Position the leader board in the center of the pullrollersbetweenthenip CAUTION Sharp edges on a substrate should be filed smooth and GAP manually adjusted Sharp edges can CUT the rollers W...

Page 80: ...board Excessive pressure Density of the substrate will determine the amount of pressure you may use INFORMATION WARNING When operating the laminator using the variable speed footswitch keep hands and...

Page 81: ...ethefrontfeedtableproperly positionedbeforeusingthelaminatorforanapplication CAUTION If not installed properly you can be injured or cause damage to the table or laminator 5 6 1 Removing the table Cau...

Page 82: ...both hands grip the front edge of the infeed table and align the back edge with the support bolts Front support bolt c Now lower the front edge while ensuring that thepinalignswiththesafetyrollerswitc...

Page 83: ...Page 5 26 Operations F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 This page intentionally left blank...

Page 84: ...rolchart anddiagramfortheFalcon160CEaswellascompleted charts and diagrams for the basic operations of the laminator Itisrecommendedthatyoumakecopiesofthe blanksandfilltheminasneeded WARNING Do not wea...

Page 85: ...charts and webupdiagramsinthemanualforreference Makecopies ifyourequiretheminotherlocations Use the blank parameter chart and blank web up diagram to record specific applications not illustrated in t...

Page 86: ...4 78 9 175 79 4 176 80 177 80 6 178 81 1 179 81 7 180 82 2 181 82 8 182 83 3 183 83 9 184 84 4 185 85 186 85 6 187 86 1 188 86 7 189 87 2 190 87 8 191 88 3 192 88 9 193 89 4 194 90 195 90 6 196 91 1 1...

Page 87: ...Manual Parameter Chart Blank TEMPERATURE GAP PRESSURE MOTOR DIRECTION SPEED TOP TEMP BOT TEMP PRESSURE GAP SPEED FWR REV GO GO Panel SOLID FLASHING Footswitch PULL ROLL SETTINGS NOTES N A 1 4 Turn 1 2...

Page 88: ...Page 6 5 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram Blank...

Page 89: ...4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS Pro Mount N A 1 4 Foam Core N A 68 68 1 4 00 0 Pro Mount can be substituted with a similar product Substrate can...

Page 90: ...Page 6 7 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 1 Precoating substrate Pro Mount Leader board Substrate...

Page 91: ...N A 1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS N A N A Precoated boards Inkjet prints 68 68 1 4 00 0 Substrate will vary Print can be of any type GAP wil...

Page 92: ...Page 6 9 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 2 Mounting only Precoated board Release liner Print...

Page 93: ...S N A 1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS Pro Gloss N A 1 4 Foam Core Inkjet prints 68 68 1 4 00 0 Substrate will vary Print can be of any type GAP...

Page 94: ...Page 6 11 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 3 Single sided Sled Sled Print P S A Laminate Release liner...

Page 95: ...ES N A 1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS Pro Gloss Craft Paper N A Inkjet prints 68 68 0 3 6 Upper unwind material can be of similar product Prin...

Page 96: ...3 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 4 Single sided Craft paper Craft Paper Print P S A Lam inate Release liner Finish product rew ind option...

Page 97: ...1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS Pro Gloss Pro Mount N A Inkjet prints 68 68 0 3 6 Upper and lower unwind material can be of similar product Pr...

Page 98: ...6 15 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 5 Decal and mount Decal Pro Mount Print P S A Laminate Release liner Finish product rewind option Ou...

Page 99: ...urn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS N A N A 1 4 Foam Core Decals 68 68 1 4 00 0 Decal will come from the previous chart and diagram application Substrat...

Page 100: ...Page 6 17 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 6 Decal and mount Mount Substrate Release liner Decal...

Page 101: ...E MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS Hot Tissue Mount N A 1 4 Foam Core N A 140 68 1 4 00 0 Upper unwind material may be sibstituted with similar product Substrate can vary Top tempe...

Page 102: ...Page 6 19 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 7 Precoating substrate Thermal Hot Tissue Leader board Substrate 140 160...

Page 103: ...WER UNWIND SUBSTRATE PRINTS 3 mil Octiva Gloss N A 1 4 Foam Core Electrostatic images 240 68 1 4 00 0 Upper unwind material may be sibstituted with similar product Substrate can vary Top temperature w...

Page 104: ...Page 6 21 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 8 One pass mount and laminate Octiva Gloss Leader board Substrate 240 260 Hot Tissue Image...

Page 105: ...A 1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS 3 mil Octiva Gloss Pro Mount N A Any type 230 68 0 3 6 Upper and lower unwind material can be of similar pro...

Page 106: ...ge 6 23 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 9 Thermal decal and mount Decal Pro Mount Print Octiva Gloss Finish product rewind option Output 2...

Page 107: ...h PULL ROLL SETTINGS NOTES N A 1 4 Turn 1 2 Turn 3 4 Turn PRESSURE MATERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS N A N A Decals 68 68 1 0 00 The mounting process is done from the rear position...

Page 108: ...Page 6 25 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 10 Thermal decal and mount Mount Substrate Release liner Decal...

Page 109: ...ERIALS UPPER UNWIND LOWER UNWIND SUBSTRATE PRINTS 3 mil Octiva Gloss N A Any type 240 240 0 0 7 Upper and lower unwind material may be sibstituted with similar products Top and bottom temperature will...

Page 110: ...Page 6 27 Applications F 160 CE Operation and Maintenance Manual GBC Films Group April 2000 Web Diagram 11 Encapsulation Octiva Gloss Print Octiva Gloss Finish product rewind option Output 230 230...

Page 111: ...Page 6 28 Applications GBC Films Group April 2000 F 160 CE Operation and Maintenance Manual This page intentionally left blank...

Page 112: ...empt to correct your typical output typeproblems Usetheeasytofollowguideforassistance 7 1 Wave problems Thefollowingisalistofcommonoutputwave problemsyoumayencounter Thearrowalongthelengthoftheoutput...

Page 113: ...heck the nip setting of main rolls Checkthenipsettingofpullrolls Check for even paper tension Problem Angled waves in the output on both sides Hints Checkforinsufficientmainrollerpressure Checkforinsu...

Page 114: ...the same Changethechillidlerconfiguration if applicable Problem Silveringinthelaminate Hints Decrease the speed Increase the operating temperature Problem Delamination Hints Check operating temperatur...

Page 115: ...C Films Group suggest or recommend that you attempt to fix the machine by removingthecabinetsorlegcoversyourself WARNING Do not wear ties loose fitting clothing or dangling jewelry while operating or...

Page 116: ...T Disconnect power and then reconnect power Placeaservicecallimmediatelyandremove all power to the laminator CAUTION Prolonged contact can form flat spots on the rollers 7 4 Glossary Theglossarycanhel...

Page 117: ...adhesiveseparatingfromthelaminatesubstrate or2 the laminateseparatingfromtheproductbeinglaminated Edgewrap A mounting technique where the image wraps aroundtheedgesofthemountingsubstratesoastoprovide...

Page 118: ...as This is seen as a cloudy or murkyfinishedimage Itcanalsobecausedbyachemical incompatibilitybetweentheoverlaminate sadhesiveand theprintedmedia Pull rollers These rolls provide for tension of the la...

Page 119: ...small amount of heat is applied during the application Substrate Thematerialtowhichanadhesiveistobebonded Infilm thesubstrateisthepolyesterandinmounting the substrateisthematerialbeingmountedto Tunnel...

Page 120: ...OCK Remove power from the laminator before servicing You can be severely shocked electrocuted or cause a fire 8 1 Maintenance Schedule Below is a recommended maintenance schedule Before performing any...

Page 121: ...cked electrocuted or cause a fire 8 2 Cleaning the rollers Tools required Adhesive coated boards picks up dust and particles off of the rolls Protective rubber gloves Thiswillprotectyourhandsfromtheis...

Page 122: ...ive adhesives put on the rubber gloves and use isopropyl alcohol and a terryclothtowel b Forthermaladhesives whilethelaminatorisat normal operating temperature put on the rubber gloves and use the rub...

Page 123: ...may be CRUSHED or BURNED d Since the safety shields are raised and the tables removed you must use the footswitch to rotate the bottom rollers after cleaning a section Speed is controlled through the...

Page 124: ...g the laminating rollers with 80 isopropyl alcohol Use only in a well ventilated area Wear rubber gloves Use only on cool rolls CLEANING HEATED ROLLERS CAN IGNITE THE FUMES WARNING When operating the...

Page 125: ...tor roller nip when changing GAP You can be CRUSHED or BURNED d Position the center of the board between the rollers e Set the nip of the rollers to the thickness of the adhesive coated boards 1 4 GAP...

Page 126: ...or Do not spill liquid of any kind on the laminator You can be severely shocked electrocuted or cause a fire Use only a damp cloth for cleaning unless other wise specified 8 2 2 Cleaning the touch scr...

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