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GBC 2064

Operation Manual

© 2006 General Binding Corporation

Page 24

SPEED / TEMPERATURE CONTROL

This is only a general reference guide. Different settings may be suitable as the warm up time, lamination time and materials
change.

Factors that may affect the speed and temperature parameters;

1.

Image length

2.

Image width and ink coverage.

3.

Ink coverage

4.

Paper type

5.

Laminate thickness

6.

Operating environment

7.

Condition of the rollers

8.

Line voltage (effects heaters)

9.

Using cooling features.

You may have to adjust temperature or speed depending on stock finish, thickness *Turn heat off when not in use.

THE ART OF LAMINATION

BASIC RULES

Do not attempt to laminate abrasive or metal Objects such as staples, paper clips and glitter, as they may damage the
heat or pull rollers.

Do not force items into the nip area of the heat rollers. An item that is not easily drawn into the laminator by the heat
rollers is probably too thick to laminate.

Wrinkles may result if an attempt is made to reposition an item once it has been grasped by the heat rollers.

Do not stop the laminator before an item has completely exited the pull rollers. Even a momentary stop will cause a
mark (heat line) on the laminated item.

Good, consistent lamination is a result of combining proper heat, tension and dwell time. Dwell time is controlled by the speed of
the motor and is defined as the amount of time the material to be laminated is compressed between the heat rollers.

As a general rule, thicker items and film need to run at slower speeds because they extract more heat from the rollers at a quicker
rate. Setting the speed control at slower settings gives the laminator longer dwell time thus allowing proper lamination of thick
items. Thinner items, such as standard copier paper (20 lb. bond) and tissue paper, extract less heat from the rollers and can be
run at faster speeds.

FILM TENSION

Proper film tension, known as brake tension, is the minimum amount required to eliminate wrinkles in the finished item. The film
should be taut. A properly adjusted roll of film should not require excessive force to turn by hand.

Film tension should be enough to introduce a minor amount of drag as the film unrolls. Insufficient tension causes wrinkles,
while too much tension causes stretching (necking). Uneven tension between the top and bottom rolls create curl. Too much
upper tension creates upward curl while too much bottom tension causes downward curl.

Adjustment of the pull roller clutch may be necessary if after adjusting unwind and rewind brake tensions do not improve your
output quality.

Summary of Contents for 2064-WF

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com GBC 2064 WF Wide Format Laminator Instruction Manual...

Page 2: ...Corporation Page 1 GBC 2064 WF INSTALLATION OPERATING MANUAL Part Number 930 143 Rev A GB Operating Instructions I Istruzioni per l Uso D Bedienungsanleitungen NL Gebruiksaanwijzing F Mode d Emploi E...

Page 3: ...rvielf ltigt aufbewahrt weiter verbreitet oder bertragen werden NL De informatie in deze publicatie geldt slechts ter verwijzing en wordt nauwkeurig en volledig geacht General Binding Corporation GBC...

Page 4: ...Switch Front Table safety Switch PICO Safety Beam On Off Switch Fuses Main Power Cord Foot Switch Pull Roll Adjustment Handle Main Roll Crank Handle Pull Roll Clutch Adjustment Knob 1 2 3 4 4 5 5 6 6...

Page 5: ...FEGUARDS WARNING TO GUARD AGAINST INJURY THE FOLLOWING SAFETY PRECAUTIONS MUST BE OBSERVED IN INSTALLATION AND USE OF THE LAMINATOR General Keep hands long hair loose clothing and articles such as nec...

Page 6: ...he legal rights which consumers have under applicable national legislation governing the sale of consumer goods SPECIFICATIONS Operating Speed Up to 15 fpm 4 5 mpm MAX Maximum Temperature 300 F 150 C...

Page 7: ...ale plug INSTALLATION 1 Shipping damage should be brought to the immediate attention of the delivering carrier 2 With assistance carefully roll the laminator into position over flat and even surfaces...

Page 8: ...n pressed will rest your distance G Master Dial Increases or decreases the numeric value for the selected setting when turned H Stop Button When pressed the machine will stop and the rollers will not...

Page 9: ...ler G GAP This will display the Gap in a percentage The gap range is 0 100 When pressure is applied to the Main Rollers the Gap should read 000 As the rollers are opened the gap percentage will increa...

Page 10: ...nd Media Table Latch are Properly Installed The Features Accessories Include A Pressure Plate Fig 2A Used for guiding stock and ensuring a wrinkle free feed into the roller B Feed Roller Idler Fig 2B...

Page 11: ...s not to use the chill bar it can be returned to the down position for storage I Pull Rollers Fig 5I The Pull rollers located at the back of the laminator are motor driven They simultaneously pull the...

Page 12: ...nsion Idler Fig 7P The Lower Tension Idler Guides the lower lamination onto the Lower Main Roller insuring a constant amount of wrap on the Top Main Roller Q Rear Table Safety Switch Fig 8Q The Rear T...

Page 13: ...the switch to the ON Position To disconnect Main Power to the Laminator press the switch to the OFF position U Fuses Fig 11U There are 4 fuses Each one is labeled to describe each fuses function V Ma...

Page 14: ...om the pre set values and lock latch into the appropriate slot Open 1 Inch 3 4 Inch 1 2 Inch 3 8 Inch 3 16 Inch 1 16 Inch Low Pressure High Pressure Y Heated Main Roll Lift Handle Fig 14Y Turn handle...

Page 15: ...at various speed The operator will have two choices Choice A 1 Release foot pedal to stop machine 2 Press foot pedal again to start machine at original preset control panel knob speed pot Choice B 1 P...

Page 16: ...g 17A B The shiny side of clear film must contact the heat rollers The dull side of the film contains the adhesive Use extreme caution when loading delustered matte film as both sides appear dull Alwa...

Page 17: ...e table Pull Film up towards the film draped over the top heat roller and adhere the Lower Film to the upper Film Fig 20 6 Pivot the table back to its feeding position while ensuring the threading car...

Page 18: ...upper roller Fig 22 6 Pull the mount adhesive up towards the film draped over the upper heat roller Fig 23 7 Stick the mount adhesive to the exposed adhesive of the upper role 8 Insert the table back...

Page 19: ...oll lift handle CAUTION If using PSA film an air pocket may result between the main rollers and pull rollers Raise the pull rollers to allow the air Pocket to pass 7 Make any necessary film brake tens...

Page 20: ...the idler bar Figure 27 CAUTION Be careful not to cut any of the rollers 2 Remove the feed table down 3 Do not allow the adhesive side of the film to contact the heat or pull rollers Liquefied or tack...

Page 21: ...Carefully grab hold of the web top and bottom film from the back operating position and pull towards you Fig 29 7 Do not allow the adhesive side of the film to contact the heat or pull rollers Clearin...

Page 22: ...ting Pre Coated Boards 1 Use a leader board to set the main roller pressure prior to mounting the image 2 Ensure the chill idler is removed and the rear slitter is to one side 3 Do not stop once you h...

Page 23: ...should not exceed the width of the board by more than 1 in 2 54 cm per side 3 Tack about 1 in 2 54 cm of the leading edge of the decal to the leading edge of the board 4 When tacking the leading edge...

Page 24: ...accurately run this material See your Sales Rep for ordering the Separator Bar 3 Set Top Temp to 265 o F 129 o C and a speed setting no greater than 4 4 Liner rewind tension will be greater than norma...

Page 25: ...the laminated item Good consistent lamination is a result of combining proper heat tension and dwell time Dwell time is controlled by the speed of the motor and is defined as the amount of time the m...

Page 26: ...the proper speed for the item to be laminated run a test piece scrap of the same or similar material through the Laminator This procedure is recommended because rotating the heat roller prior to lami...

Page 27: ...e rollers Some solvents and fluids could ignite on heated rollers Never clean rollers with sharp or pointed objects Hardened adhesive deposits on the rollers can cause damage to the rollers Rotate the...

Page 28: ...te improperly loaded Adhesive matte side of laminate film may be against the heat rollers Unweb and reload the film properly Unsatisfactory adhesion of laminate Speed setting too fast for type of mate...

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