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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

OPERATING MANUAL

8. CLEANING AND MAINTENANCE

 DANGER! 

Only a specialist may fully separate the cutting ring 

assembly device Opticam 4S from the power supply.

Before commencing repair and maintenance 

measures on the machine the plug must be pulled 

out to interrupt the power supply and be secured 

against being unintentionally switched back on.

Operators and users must to arrange and maintain 

the hall and industrial fl oor in such a manner to rule 

out any risk of slipping.

The cutting ring assembly device Opticam 4S may 

only be operated a person who possesses the 

necessary physical and mental capabilities.

Unauthorised persons must be kept away from the 

danger area during all life phases of the machine.

 DANGER!

No poisonous cooling or lubricating substances may 

be used on the machine.

Only tested operating and switching elements may 

be used within the safety relevant area of the control 

and switchgear facility.

The pneumatic cylinder is in principle 

maintenance free.

An oil change must be carried out after 

approximately 2000 operation hours.

The device was pre-fi lled with BP HP - C 32 hydraulic 

oil. Please refer to the performance data for the 

filling volume.

The hydraulics requires an oil change every 3 years 

or every 1000 hours of operation. The hydraulic oil 

used must exhibit a viscosity of 32.

When filling up the oil a sieve must be used (mesh 

width 0.4 mm). The oil level should be checked 

at regular intervals depending on the hours 

of operation.

The filler neck is located under the housing (black 

plastic cover of the device).

The hydraulic hoses must be renewed every 6 years. 

The date of manufacture is printed on the hose.

 DANGER!

The tools must be checked at regular intervals, 

drawing on lessons learnt, for proper functionality.

The user must constantly check all machine parts 

and supply lines for correct function and soundness. 

Damages must be repaired immediately.

Summary of Contents for OPTICAM 4S

Page 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Page 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Page 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Page 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Page 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Page 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Page 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Page 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Page 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Page 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Page 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Page 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Page 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Page 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Page 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Page 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Page 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Page 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Page 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Page 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Page 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Page 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Page 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Page 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Page 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Page 26: ...2024 Gates GATES COM E2 50220 02 2024...

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