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Valmet Total Solids Transmitter

– Valmet TS

Installation &

Owner’s manual

OUL00489 V2.3 EN

Summary of Contents for TS

Page 1: ...Valmet Total Solids Transmitter Valmet TS Installation Owner s manual OUL00489 V2 3 EN...

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Page 3: ...6 6 Digital inputs 22 6 7 Calibration 23 7 About calibration 23 7 1 Sample taking 23 7 2 Entering laboratory results 24 7 3 Offset correction 24 7 4 Calibration and sample history 24 7 5 Diagnostics...

Page 4: ...Installation Owner s manual OUL00489 V2 3 EN 4 Valmet Total Solids Transmitter...

Page 5: ...it is suitable for use in ATEX ZONE 2 corres ponding to class 1 division 2 group D or non hazardous locations only Warning Operating unit Valmet TCU is suitable for use in non hazard ous location only...

Page 6: ...is delivered with the device Upon request the manufac turer will provide more detailed instructions for recycling and disposal Used devices may also be returned to the manufacturer for recycling and...

Page 7: ...constant of the medium In water microwaves travel at a much slower speed than in sludge Thus the total solids content can be calculated based on the time it takes the microwaves to travel through the...

Page 8: ...attached to each sensor shows detailed information of the device sensor type and version serial number and time of manufacture Fig 4 Reading the TS sensor device plate Installation Owner s manual OUL0...

Page 9: ...ce installed Flush mounted antennas are installed on opposite sides of the sensor body and measure ment takes place through the pipe The sensor electron ics housing is installed to the sensor body by...

Page 10: ...CU are connected to the connectors on the sensor electronics housing 2 3 Transmitter Central Unit TCU The TCU is the operating terminal and calculation unit of the Valmet TS It is operated by means of...

Page 11: ...d close to the sensor The length of the normal sensor cable is 10 m 33 ft a 30 m 98 ft cable is available as option Also pay attention to the following specifications Process temperature max 100 C 212...

Page 12: ...A after a pump B after a horizontal pipe section D D A B Fig 3 Installing the sensor to a horizontal pipeline A after a bend B after a vertical pipe section If the section of horizontal pipe precedin...

Page 13: ...drawings attached to the end of this manual A sticker on the electronics housing indicates the correct installation direction in relation to the flow in the pipeline L MIN 500 mm 20 Fig 4 Valmet TS FT...

Page 14: ...play will start working as soon as its internal backup battery has recharged Sensor cable NOTE In normal deliveries the sensor cable is already connected to TCU 1 If the sensor cable is not connected...

Page 15: ...TS is a passive output and it requires an external power source The minimum supply voltage is dependent on resistance NOTE Do NOT connect the shield of the current output cable at the TCU connect it o...

Page 16: ...onnection principle of binary inputs Table 1 BIN1 configured for process running status BIN0 BIN1 open open recipe 1 selected Process Stopped closed open recipe 2 selected Process Stopped open closed...

Page 17: ...ormally the main display will soon appear If a device has been replaced the program may ask the user to start calibration In such cases select calibration of the unit Sensor elec ronics TCU that was n...

Page 18: ...Notes Installation Owner s manual OUL00489 V2 3 EN 18 Valmet Total Solids Transmitter...

Page 19: ...xit from editing mode without saving Toggling between main display and function menu Enter Toggling between main display and info display In editing mode jumping to the next edit field Back arrow In e...

Page 20: ...that the lines can be scrolled up or down with the down arrow or up arrow keys TS Ft200 POS 1234 1 C 2 Tu 4 D ENTER 3 Lab Values TS 3 12 T 56 7 C Status OK 1 Calibration 2 Configuration 4 Special fun...

Page 21: ...ay press ESC to access the Opera tions menu Choose Configuration User settings to see the following display trend int 10 min positio POS 1234 language english TS unit g l temp unit C password N Act si...

Page 22: ...are from 0 to 15 Default value is 0 zero i e normal install ation with a single transmitter analog output signal 4 20 mA is active Values 1 15 define a fixed 4 mA current output and all communication...

Page 23: ...not be used for total solids content control at this point The sample taking display looks like this Press sample key to start sampling TS 3 26 status Waiting Now press the Sample button on the right...

Page 24: ...save the values 7 5 Calibration and sample history Calibration history The calibration history table contains the last ten changes made to the total solids content calibration To see the table press E...

Page 25: ...cted on again it will be stored in the error table as a new error The table contains the 10 most recent errors 10 12 10 15 32 45 RLEV ALARM ENTER for next 8 3 Diagnostics values Select Diagnostics Dia...

Page 26: ...dia gnostics measurement and its effect on the current signal ON OFF To edit these limits press Edit Save and enter a new error limit or change the ON OFF setting with the up down arrow buttons Even...

Page 27: ...00 Chem NaOH TS cond 2 4 mS cm Lab cond 0 0 mS cm If the conductivity meter gives the result as mS m divide the result by one hundred e g 550 mS m 5 5 mS cm If the conductivity meter gives the result...

Page 28: ...urement results show some dependence on temperat ure Fig 1 To eliminate this effect enter a correction curve for the temperature compensation Select Spe cial functions Temperature comp and the followi...

Page 29: ...nging the correction If temperature dependence is still observed after the correction the easiest solution is to edit the existing data points to correct the curve The changes are then added to the al...

Page 30: ...asure ment in this case it is 0 89 To correct the sensitivity select Special functions Sensitivity corr and the following display will ap pear Input new sens coeff 1 00 Press Edit Save and enter the s...

Page 31: ...the cursor will appear in the field Choose on the first line Use the up down arrow keys to choose the recipe number 1 2 3 or 4 or the Binary selection When Binary is selected recipe is set by the TCU...

Page 32: ...sing two digital control lines connected to the TCU s binary inputs Up to four recipes can then be used Two recipes can be used if only one binary input is connected Choose Binary as the recipe select...

Page 33: ...a troubleshooting diagram for different problem situations 10 2 Effect of process conditions on measurement Air If the measured sludge contains air this shows up in the measurement as a too high tota...

Page 34: ...ture compensation correc tion see chapter 9 Antenna leak An antenna leak causes the measurement signal to slowly drift either up or down If a leak is detected re place the antenna and also its antenna...

Page 35: ...e internal reference channel mV If this signal level drops below the alarm limit the problem is always in the sensor electronics Mstab Indicates the stability of the measurement channel signal this re...

Page 36: ...Notes Installation Owner s manual OUL00489 V2 3 EN 36 Valmet Total Solids Transmitter...

Page 37: ...he syringe piston to the outer position 5 Connect tester hose coupling to Valmet TS test port 6 Pressurize the electronics housing push the syr inge piston in until the pressure gauge reading is appro...

Page 38: ...f the electronics with the connector in the base plate Move the electron ics and at the same time press it gently until the guide pins on the base plate align with the holes on the electronics Press t...

Page 39: ...e cable holding by its casing tube not by the cable itself NOTE Be careful not to damage the antenna cable con nector on the base plate Installing 1 Make sure that the PTFE Teflon seal ring is in plac...

Page 40: ...a torque of 8 Nm FT50 FT80 FT100 four M6x20 screws sealing washers Other sensor models six M6x16 screws lock washers 7 Install the antenna cable and sensor electronics in reverse order Parts in Fig 5...

Page 41: ...ART communicator is shown in Fig 1 When the HART communicator is connected to Valmet TS the following display will appear MCA MCA 1234 Online 1 Measurement 2 Configure 3 Calibrate 4 Diagnostics Measur...

Page 42: ...12 3 Configure In the Configure menu you can configure the Valmet TS current output and some other parameters and view device information MCA MCA 1234 Configure 1 Range Values 2 User settings 3 Devic...

Page 43: ...The Valmet TS is calibrated with single point calibration The Calibrate menu contains the commands for sampling and laboratory value entering You can also perform level correction carry out some spec...

Page 44: ...t to see the following display MCA MCA 1234 Set the offset correction 10 10 0 0 DEL ABORT ENTER Enter the required value and press ENTER F4 The HART communicator then sends the value to Val met TS Lab...

Page 45: ...subtracts from the total solids content result The last two lines show the chemical and laboratory conductivity value entered in the Enter Lab menu Temperature compensation correction If temperature...

Page 46: ...fault 1 2 3 4 choose the recipe number BIN recipe selection with binary inputs Choose a recipe then calibrate the device and scale the current output for the recipe Take the other recipes into use in...

Page 47: ...TS FT100 4 TS FT150 6 TS FT200 8 TS FT250 10 TS FT300 12 Valmet TS 171 223 84 4 70 1 3 4 267 234 100 TS FT80 3 All dimensions are in mm millimeters 1 inch 25 4 mm Main Dimensions...

Page 48: ...TS 100 bar Total weight of sensor 38 kg Total weight of sensor 78 kg Total weight of sensor 126 kg ANSI Class 600 DI NPN 100 JIS 63K Flange drill standards 1 inch 2 54 mm All dimensions are in mm mil...

Page 49: ...ith flushing option TS FT250 10 with flushing option TS FT300 12 with flushing option These models are NOT Atex certied Inside dimensions pressure rating see drawing Valmet TS Main Dimensions All dime...

Page 50: ...100 4 JIS10k TS FT 150 6 JIS10k TS FT 200 8 JIS10k Main Dimensions page 1 2 JIS10k 400 A 400 mm Inside dimensions see drawing Valmet TS Main Dimensions Drawing views L 300 All dimensions are in mm mil...

Page 51: ...T 300 12 JIS10k JIS10k 300 A 300mm JIS10k 400 A 400 mm Inside dimensions see drawing Valmet TS Main Dimensions Drawing views L 300 All dimensions are in mm millimeters 1 inch 25 4 mm Valmet TS JIS10k...

Page 52: ...flushing option TS FT 200 8 JIS10k 300 with flushing option These models are NOT Atex certified Inside dimensions see drawing Valmet TS Main Dimensions All dimensions are in mm millimeters 1 inch 25...

Page 53: ...T 300126 JIS10k 300 with flushing option These models are NOT Atex certied Inside dimensions see drawing Valmet TS Main Dimensions All dimensions are in mm millimeters 1 inch 25 4 mm Valmet TS JIS10k...

Page 54: ...AISI 316L Ceramic Seals EPDM Operating unit TCU Connections Cable to sensor 10 m 33 ft option 30 m 98 ft Operating voltage 90 260 VAC 0 1 A Connections to mill systems analog outputs 2 current outputs...

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Page 56: ...OUL00194 2 FT 250 10 PN16 OUL00197 2 FT 300 12 PN16 OUL00216 2 7 O Ring 23 39x3 53 EPDM PC K13530 2 8 Microwave Antenna AISI 316L OUL00046 2 9 Antenna Cover FT 150 6 FT 200 8 FT 250 10 FT 300 12 OUL0...

Page 57: ...33x2 62 FPM OUL00182 5 O Ring 56 2x3 0 FPM OUL00184 5 Seal Ring 16x10x1 PTFE OUL00294 10 Seal Washer U6 7x11 0x1 OUL00183 5 Lock Washer DIN127 B4 A4 5060011 5 Lock Washer DIN127 B6 A4 5060013 5 Rec Co...

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Page 62: ...nforme aux directives et normes suivantes et les dispositions nationales portant mise en uvre desdites directives Este producto es conforme a los requisitos de las siguientes directivas y normas y leg...

Page 63: ...shed solely for operating and maintaining the supplied equipment and or software Use of the document for any other project or purpose is prohibited All copyrights to the document are reserved by Valme...

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