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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

 

OPERATING MANUAL

5. SAFETY EQUIPMENT

5.1 EMERGENCY OFF BUTTON

The electrical main switch next to the control panel 

activates the function of the emergency stop switch.

The piston rod is set in motion by pressing the 

green operating button next to the control panel and 

stopped by releasing it.

 DANGER! 

All safety and protective equipment must be kept in 

perfect condition and may not be removed or altered

5.2 STOPPING IN AN EMERGENCY

Electrical 

main switch

Operating

button

Control panel

The piston rod is set in motion by pressing the green 

operating button next to the control panel.

The assembly tool comes to a halt when the green 

operating button is released.

The control unit registers an assembly abort, after 

pressing the F3 button on the control panel the 

press tool drives back into basic position and re-

enables the work piece insert.

An installed tool contact switch now sets the piston 

rod in motion when the pipe to be processed is 

pressed against the tool contact switch.

A light barrier is installed in front of the assembly 

shaft. If a body part of the operator or an object 

should get into this assembly shaft during the 

assembly process the light barrier will trigger an 

emergency stop immediately.

6.   LIFE PHASES OF THE 

EQUIPMENT

6.1 TRANSPORT 

6.1.1 Special safety information for transport

The Opticam 4S cutting ring assembly device may 

only be picked up and transported to the installation 

site while standing on a pallet using a properly 

functioning hoist.

 DANGER! 

The cutting ring assembly device Opticam 4S may 

only be taken up and transported to the installation 

site standing on a pallet with perfectly functioning 

lifting gear.

Never move the cutting ring assembly device 

Opticam 4S with clamped in material!

The device may only be taken out of the lifting gear 

by two persons and set down on the work surface 

because of its weight. 

During transport it must be ensured that no 

obstacles obstruct the work and transportation 

procedures and that no persons or materials are 

located in the transportation route and danger area.

The device is fastened on a pallet, brought to 

a proven shipping company for shipping and 

dispatched.

 INFO 

Upon delivery of the 4S Opticam cutting ring 

assembly device check it for visible, external 

damages. Record this damage in writing and have 

this damage report confi rmed by the carrier. Lodge 

a complaint regarding these damages immediately

in writing with the carrier and inform Gates Tube 

Fittings GmbH in writing. 

At the place of delivery, the device is to be 

removed from the pallet with approved lifting gear, 

transported to the operation site and set down there.

Summary of Contents for OPTICAM 4S

Page 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Page 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Page 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Page 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Page 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Page 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Page 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Page 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Page 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Page 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Page 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Page 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Page 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Page 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Page 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Page 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Page 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Page 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Page 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Page 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Page 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Page 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Page 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Page 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Page 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Page 26: ...2024 Gates GATES COM E2 50220 02 2024...

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