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GATES.COM

OPTICAM 4S / OPTICAM 4S DP

OPERATING MANUAL

The device must be kept in a technically sound state 

at all times and may only be operated in such a

state.

All safety and danger information about/at the 

machine must be kept in a legible state! No changes, 

additions or modifi cations may be carried out on the 

device without consultation/coordination with Gates 

Tube Fittings GmbH.

This also applies to the installation and adjustment 

of safety devices.

 

 INFO 

Unauthorised changes to the machine will lead to 

the EEC Declaration of Confor mity becoming void 

as well as to the loss of all warranty, guarantee and 

compen sation claims!

4.3 SAFETY INFORMATION SIGNS AND 

SYMBOLS AT THE DEVICE

The following signs are used in the user manual for 

safety information

 DANGER! 

Information and/or requirements and prohibitions 

for the prevention preventing of personal injuries

 DANGER! 

Special information and/or requirements and 

prohibitions for the avoidance of damages 

to property

 INFO 

Special information and/or requirements and 

prohibitions on the proper and eco nomic use of 

the machine

Symbols at the equipment

Warning of hand injury

4.4 PERSONAL PROTECTIVE EQUIPMENT

Operating personnel are required to use personal 

protection equipment (PPE) as described in the 

following when handling the machine.

Wear protective gloves.

Wear closely fi tting work clothes.

Wear protective shoes.

4.5 MAIN COMPONENTS OF THE CUTTING 

RING ASSEMBLY DEVICE OPTICAM 4S AND 

INTENDED USE

Control unit

Summary of Contents for OPTICAM 4S

Page 1: ...OPERATING MANUAL OPTICAM 4S OPTICAM 4S DP...

Page 2: ...2 GATES COM OPTICAM 4S OPTICAM 4S DP OPERATING MANUAL COPYRIGHT 2024 OPTICAM 4S OPTICAM 4S DP ALL RIGHTS RESERVED...

Page 3: ...PT AT THE PLACE OF WORK OF THIS DEVICE AT ALL TIMES AND IN A LEGIBLE STATE Manufacturer Gates Tube Fittings GmbH Adress Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Emai...

Page 4: ...ment 12 5 1 Emergency off button 12 5 2 Stopping in an emergency 12 6 Life phases of the device 12 6 1 Transport 12 6 1 1 Special safety information for transport 12 6 2 Assembly setting up and start...

Page 5: ...Maintenance 19 7 3 4 Tool counter 20 7 3 5 Message buffer 20 7 4 Assembly in chronological order 20 7 4 1 Setup of tools 20 7 4 2 Carry out reference run 21 7 4 3 Select program 21 7 4 4 Assembly 21...

Page 6: ...L 1 MANUFACTURER IDENTIFICATION AND PRODUCT IDENTIFICATION Manufacturer Gates Tube Fittings Address Kolumbusstrasse 54 53881 Euskirchen Tel 49 2251 1256 0 Fax 49 2251 1256 400 Email gatescsir gates co...

Page 7: ...e up to date with the latest technology The condition for warranty services by Gates Tube Fittings GmbH is that the device is deployed solely for its intended use Gates Tube Fittings GmbH shall not be...

Page 8: ...ll rights are expressly reserved Duplication or notifi cation to third parties no matter in what form is prohibited without our written permission 4 PRODUCT SAFETY A basic requirement for safe handlin...

Page 9: ...3 SAFETY INFORMATION SIGNS AND SYMBOLS AT THE DEVICE The following signs are used in the user manual for safety information DANGER Information and or requirements and prohibitions for the prevention p...

Page 10: ...he cutting ring assembly device Opticam 4S consists of the following components Hydraulic unit Press tool Control and operation 4 5 2 Intended use The cutting ring assembly device Opticam 4S may only...

Page 11: ...alternating current 400 V 16 A 5 pole If there are any disturbances in the electrical power supply the device must be switched off immediately After the loss of the electrical connection the cutting r...

Page 12: ...mergency stop immediately 6 LIFE PHASES OF THE EQUIPMENT 6 1 TRANSPORT 6 1 1 Special safety information for transport The Opticam 4S cutting ring assembly device may only be picked up and transported...

Page 13: ...ing additional connection options LAN interface Measurement connection Foot switch Two reserve connections DANGER All components of the cutting ring assembly device are optimally coordinated to form a...

Page 14: ...4S The markings attached to the machine are to be kept constantly in a legible state The operator of the machine must ensure that the surrounding conditions on Temperature Draft Breathing air cause do...

Page 15: ...d for the use of the following tools VALUE TEXT VALUE TEXT VALUE TEXT 1 Spe cial plate 1 13 10 L 25 16 S 2 Spe cial plate 2 14 8 L 26 15 L 3 Spe cial plate 3 15 6 S 27 14 S 4 Spe cial plate 4 16 42 L...

Page 16: ...iming starting program Check machine and work procedure 10 Watchdog timing reference drive Check machine and work procedure 11 No reference available Reference drive was not carried out Insert backing...

Page 17: ...Select a program by pressing the program key The facility jumps back to the main menu 7 2 4 1 Programs The following programs are installed as standard 1 DS Stahl Steel Acier 2 Programm 2 3 DSW 4 DS 1...

Page 18: ...es button this screen appears and all currently pending error messages according to the list are displayed and the messages can be confi rmed using by pressing the Acknowledge button and deleted Messa...

Page 19: ...of the two input windows is clicked on a keyboard appears that can be used to enter both the username and the password The entries are fi nalised by pressing the ok button The following buttons in th...

Page 20: ...4 Tool counter After clicking this button the following appears Tool counter 1 to 6 Here all work cycles are counted with the respective tools according to the above stated tool list The authorised pe...

Page 21: ...de 7 4 2 Carry out reference run see chapter 7 2 3 7 4 3 Select program see chapter 7 2 4 7 2 4 1 7 4 4 Assembly Slide nut and cutting ring onto tube The has to be cut rectangular and slightly deburre...

Page 22: ...cket Also releasing leads to interruption of process In case of interruption you reset the machine by pressing F3 Reset After returning the piston take the assembled tube INFO If the cutting ring can...

Page 23: ...ing elements may be used within the safety relevant area of the control and switchgear facility The pneumatic cylinder is in principle maintenance free An oil change must be carried out after approxim...

Page 24: ...ings GmbH will take the old device back against reimbursement of costs The individual parts of the equipment do not contain dangerous materials and are manufactured in compliance with RoHS The device...

Page 25: ...and of the Council of 26 February 2014 on the harmonisation of the laws of the Member States relating to the making available on the market of electrical equipment designed for use within certain volt...

Page 26: ...2024 Gates GATES COM E2 50220 02 2024...

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