Gastro STMF60 User Manual Download Page 2

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DECLARATION

GGM Gastro International GmbH

Weinerpark 16

48607 Ochtrup

declare in sole responsibility that the device

Designation

Spiral Mixer

Model

STMF

Serial number

Construction year

to which refers, with the CE:

- 2014/35/CE

Low Voltage Directive

- 2014/30/CE

Electromagnetic Compatibility

- 2006/42/CE

achinery Directive

and complies with the mandatory provisions of the guidelines.

Summary of Contents for STMF60

Page 1: ...1 GGM Gastro International GmbH Weinerpark 16 48607 Ochtrup www ggmgastro com Tel 49 0 2553 72 200 Fax 49 0 2553 72 20 200 E Mail info ggmgastro com Spiral Mixer STMF USER MANUAL ...

Page 2: ...responsibility that the device Designation Spiral Mixer Model STMF Serial number Construction year to which refers with the CE 2014 35 CE Low Voltage Directive 2014 30 CE Electromagnetic Compatibility 2006 42 CE Machinery Directive and complies with the mandatory provisions of the guidelines ...

Page 3: ...INE AND ITS USE 10 6 MAINTAINING THE MACHINE 11 7 UNPACKING THE MACHINE 12 8 HANDLING THE MACHINE 13 9 INSTALLING THE MACHINE AND POSITIONING THE OPERATOR 14 10 ELECTRICAL SYSTEM 16 11 CLEANING THE MACHINE 17 12 PROCEDURES IN OPERATION 18 13 REGULAR INSPECTION CLEANING AND MAINTENANCE OF THE MACHINE 20 14 PROBLEM SOLVING 24 15 DISMANTLING AND DISPOSING THE MACHINE 25 ...

Page 4: ... life of the machine and passed on to potential subsequent users The instructions include all instructions necessary for the transport installation commissioning use maintenance and disposal of the machine and must therefore be read and understood before commencing any of these operations It must be handled with care and stored there where it is readily available for later questions from the opera...

Page 5: ... and understood this manual for the purpose of using and maintaining the machine ELECTRICAL ENGINEER TECHNICIAN SERVICE A person in good health with an electrical engineering qualification who must have carefully read and understood this manual for the purpose of using and maintaining the machine MECHANIC TECHNICIAN SERVICE A person in good health with an electrical engineering qualification who m...

Page 6: ... Serial number year Voltage frequency and number of phases total power consumption kW Max Flour The electrical characteristics voltage frequency number of phases and power consumption are given in this manual in the section Machine Specifications and in Appendix 2 and on the nameplate of the machine The weight and dimensions of the machine with and without packaging are also specified in this manu...

Page 7: ...y to observe the safety warnings and signs on the machine itself within the working environment and on the products used which may for example indicate the following electric mechanical or thermal risks Risk of slipping on wet or greasy surfaces Risk of allergies to substances or irritations resulting from products used during the production process or cleaning operations Failure to observe the sa...

Page 8: ...ting a work cycle Remove the contents of the bowl completely Turn off the main power switch and disconnect the machine from the power supply to ensure that the machine s electrical panel and power cord are safely isolated from the main power supply for the full duration of the action without the risk of reconnection with the power supply consists Clean the machine according to the measures specifi...

Page 9: ...ply to ensure that the machine s electrical panel and power cord are safely isolated from the main power supply for the entire duration of the action without the risk of re energizing the power supply The machine must be earthed ATTENTION Wear correct protective clothing for all measures Clean the machine carefully The products used during the production process can cause allergies or infections D...

Page 10: ...ged shaft mounted on a ball bearing flange The spiral mixes and refines the ingredients by their shape and movement by pushing them against the column and sides of the bowl Due to its movement the bowl ensures that the dough is continuously kneaded under the spiral The control panel located on the head cover contains the control and program logic It performs every programmed duty cycle and drives ...

Page 11: ...rt The ambient temperature must be between 20 and 40 C the humidity must not exceed 90 Storage of the unpacked machine If the machine has already been unpacked it must be lifted off the ground attached to a suitable pallet or other secure platform in addition to the above conditions and carefully covered to protect it from moisture dust and dirt If the machine is wrapped in cellophane or other pla...

Page 12: ... packed in a wooden crate The information regarding the gross weight is on the outside of the packaging To unpack the machine it is first necessary to remove the outer packaging material then the two vertically fitted strips from the plate and finally the transverse strip All packaging materials except vertical and transverse strips can be recycled or disposed of as conventional residual waste in ...

Page 13: ...espond to the center of the packaged machine Before lifting the packaged machine make sure that the ends of the forks protrude from the pallet When moving the machine keep it near the ground Make sure that the area where the load is moved is free of objects people and animals suitable protective clothing Manually moving the unpacked machine ATTENTION Before moving the machine in any way make sure ...

Page 14: ...orage and manufacture of food products Furthermore it is necessary to comply with the following operating conditions No ventilation during filling with ingredients and during the start up phase of the work cycle mixing ingredients to prevent over appearance of food powders Use of containers and tools suitable for handling food products Positioning of the machine and the operator 500 500 500 Carefu...

Page 15: ...ial level changes Once the machine has been correctly positioned at the selected location it must be stabilized by simply adjusting the leveling feet C on the ground until the front rotating wheel s B A is lifted off the ground and the machine is stable and level Use a spirit level to check if the machine is upright B C ...

Page 16: ... the motor An incorrect connection will damage the machine and void the warranty Connect the power cable D to a power outlet that has all the required characteristics as specified in the machine specification sheet in this manual Turn on the main switch Disconnect the machine from the power supply First turn off the main power switch and then the switch socket before pulling the plug out of the so...

Page 17: ...idden to use cleaning items that can scratch or damage the machine Cleaning the inside of the bowl and mixing tools Remove any dough residue with a suitable tool that will not scratch or damage the inner surface of the bowl and mixing tools Use water and if necessary a food grade soap to clean the bowl Rinse the bowl completely Disinfect the bowl according to local disinfection requirements for fo...

Page 18: ...raised while the machine is in operation the machine will stop It is therefore necessary to close the mobile bowl cover and restart the machine to complete the cycle Add small amounts of ingredients to the dough by adding them directly through the opening s in the mobile bowl cover without opening the lid itself The operator is strongly advised to add the flour to the bowl after filling with water...

Page 19: ...g the machine The timers automatically stop the work cycle and thus the machine as soon as a programmed time has elapsed The machine can be stopped at any time by pressing the STOP EMERGENCY button Nevertheless it is strongly recommended to avoid repeated interruptions by the operator To turn off the machine turn the main switch to the O position Remove the kneaded dough After completion of the wo...

Page 20: ... to be carried out ART d daily O Observation Visual inspection eg check the correct function of the alarm lamps LED E Execution An action is necessary to check the reaction eg the machine must stop when the emergency stop button is pressed M Measurement The inspection requires instruments to measure values to be checked eg grounding values w weekly m monthly a annually Main switch Purpose Disconne...

Page 21: ... the following components motor protection devices electric motors connections between the control panel and the control panel grounding Switch on the machine and check the behavior of the components described first with machine in manual mode then with machine in automatic mode Check Frequency Art a E M ...

Page 22: ...n the machine and check it completely also external and correct functioning Check the gear parts completely a The drive belts must be replaced when they begin to fraze or under heavy tension and before they break It is necessary to replace the entire set of gears associated with a transmission even if only one of the belts requires replacement b The bearings may wear out especially under the follo...

Page 23: ... smoothly during a work cycle It is mandatory to wear protective clothing suitable for carrying out the tasks Shut down the machine and disconnect it from the power supply before taking any action on the machine Note Before replacing the belts make sure that the new belts have the same characteristics as the belts installed on the machine by the manufacturer ...

Page 24: ...onnections 4 Replace the light 5 Release the emergency stop button by turning it clockwise When the start button is pressed the machine will not turn on 1 The mobile bowl cover is open 2 There is a fault with the safety microswitches 1 Close the mobile 2 Replace the microswitches Continuing noise 1 The bearings are no longer efficient 1 Check the bearings and replace them if necessary The spiral s...

Page 25: ...teel parts Forming processes rolling and drawing steel profiles welding turning Disassembly and disposal of the machine The buyer is directly responsible for decommissioning the machine Dismantling of mechanical and electrical components must be transmitted to qualified persons The machine must be disposed of according to local standards and guidelines In any case Clean the machine thoroughly Tran...

Page 26: ...ntity of required spare parts For additional information on the operation of the machine please contact the manufacturer All the controls needed to operate this machine model are located on the control panel as shown in the figure shown below The specific function of each knob and selector switch is clearly indicated by graphic symbols located on or near each controller The illustration shows the ...

Page 27: ...t twisting the spiral even when the mobile bowl protection cover is open The bowl rotates counterclockwise in the same direction as the spiral The button moves the dough to the front of the machine to make it easier to take the dough START BUTTON Begins mixing the ingredients at the selected speed according to the timer settings see Mixer Operating Modes section In first gear the bowl rotation dir...

Page 28: ...e timer starts to expire In this setting the machine will operate for the duration of the set time and at the speed associated with the corresponding knob first gear for the left knob and second gear for the right knob Manual When the timer is set below the 0 mark the LED associated with this setting lights up In this setting the machine operates in manual mode eg In the speed associated with the ...

Page 29: ...up for this timer Press the II button on the control panel to start second gear operation to complete the kneading process The bowl rotates counterclockwise in the same direction of rotation as the spiral Press the EMERGENCY STOP button to stop manual operation in second gear Semi automatic mode Working in first gear of semi automatic mode Set the left rotary control first gear to the required mix...

Page 30: ...er will automatically start in second gear when the time set on the first gear dial has expired Then the Count LED on the second gear dial will light up and flash The mixer automatically stops when the time set on the second speed dial has expired General explanations If the mobile bowl protection cover is opened during a work cycle the machine will stop and the timer will not reset but will remai...

Page 31: ...6 5 2 kW 3 7 7 5 kW Power of the bowl motor 0 55 kW 0 55 kW 0 55 kW Number of speed 2 2 2 Voltage 380 V 380 V 380 V Frequency 50 Hz 50 Hz 50 Hz Phase 3 3 3 ATTENTION These mixers are only suitable for combing mixtures with a moisture content of more than 55 TECHNICAL MACHINE DATA STMF160 STMF200 Maximum dough capacity 160 kg 200 kg Maximum flour capacity 100 kg 125 kg Bowl volume 273L 3204L Bowl d...

Page 32: ...60 STMF80 STMF120 WOODEN CRATE A B H cm Gross wight kg A B H cm Gross wight kg A B H cm Gross wight kg 125 75 166 550 125 75 5 167 590 127 81 170 750 MODEL STMF 160 STMF200 WOODEN CRATE A B H cm Gross wight kg A B H cm Gross wight kg 157x104x197 1030 157x104x197 1045 ...

Page 33: ...33 ANLAGE 3 ELECTRICAL CONNECTION SCHEMES STMF 60 80 MODEL with electromechanical timer SITEC CONNECTION DIAGRAM ...

Page 34: ...ONNECTION SCHEMES STMF 60 80 MODEL with electromechanical timer SITEC CONTROL DIAGRAM Remark i The technical data are not binding The data can be changed to improve the product ii Drawings and illustrations are for guidance only ...

Page 35: ...35 Appendix 4 EXPLODED DRAWING STMF 60 120 all 50 Hz MIXERS AND PART LIST EXPLODED DRAWING OF THE MACHINE DESIGN ...

Page 36: ...wheel bolts 21 50305038 S S philips screw M6x10 22 50307013 S S flat pad Φ6 23 50308012 S S spring washer Φ6 24 41504500 Screw 25 41507000 Back protect guard 26 50304005 Hex nut M8 27 50307005 Flat pad Φ8 28 50308005 Spring washer Φ8 29 41504600 Pin sets 30 50303108 S S socket head cap screw M8x25 31 50305007 Philips screw M4x10 32 50307002 Flat pad Φ4 33 50305081 Philips screw ST4 2x16 34 4150470...

Page 37: ...el 57 50303064 S S hex bolt M5x50 58 50307012 Flat washer Φ5 59 50399021 Sealing strip 60 50405111 View hole cover 61 50303060 S S hex bolt M5x20 62 50307012 S S flat pad Φ5 63 50402101 Belt tensioner mark 64 50309002 Blind Rivets Φ3x9 65 50402102 Rotating tensioner mark 66 50306044 Pin 4x50 67 50399013 Industrial wheels 110 68 41505500 Back wheel shaft 69 50199033 S S wire mesh 70 50405376 Rodent...

Page 38: ... 1 50501072 Motor 2 Flat key 10 3 50405361 Setting board for motor 4 50303050 BoltsM12x120 5 50304007 Hex nut M12 6 41500400 Adjust seat 7 50307007 Flat pad Φ12 8 50308007 Spring washer Φ12 9 50303047 Hex bolt M12x55 10 50303043 Hex bolt M12x55 ...

Page 39: ... wheel 21 50399020 Connecting set 35x60 22 41503400 Clamp plate 23 50301011 Bearing 6209 24 50303042 Hex bolt M12x30 25 50307007 Flat pad Φ12 26 50308007 Spring washer Φ12 27 41500800 Main shaft seat 28 50301020 Bearing 33210 29 41500900 Clamp plate 60 88x10 30 41501000 Main shaft 31 41509800 Decorative cover 32 41501200 Hook 33 50303075 S S hex bolt M12x50 34 50307016 S S flat pad 35 50308015 S S...

Page 40: ...0405039 Clamp plate 28 10 5 9 41502300 Short stem 10 41502400 Long stem 11 50405104 Stem support 12 Flat key 6x40 13 50501071 Motor 14 41502800 Belt wheel of bowl moter 15 50305074 Socket head cap screw M8x16 16 50302020 Belt SPZ1462 17 50303043 Hex bolt M12x35 18 50308007 Spring washer Φ12 19 50307007 Flat pad Φ12 20 41502900 Shaft cover 21 50302022 Belt SPZ1525 22 41500500 Motor belt wheel 23 50...

Page 41: ...3300 Clamp plate 39 50303029 Hex bolt M10x20 40 50307017 Clamp plate 28 10 5 41 41503500 Shaft seat axis 42 41500700 Main shaft belt wheel 43 50304013 Nut M20 44 50303042 Hex bolt M12x30 45 50303082 Socket head cap screw M6x30 46 41503400 Clamp plate 47 50301011 Bearing 6209 48 41503600 Bowl shaft seat 49 50307016 S S flat pad Φ12 50 50308015 S S spring washer Φ12 51 50303074 S S hex bolt M12x40 5...

Page 42: ...AWING OF BOWL COVER STAINLESS STEEL GRILLE NO CODE PART NAME 1 50405124 Plate 2 41506000 Switch block wheel 3 50305069 Switch block wheel M6x16 4 41506100 Front protect guard 5 41506200 Pin 6 50306053 Spring pin 4x30 ...

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