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3

SAFETY INSTRUCTIONS

Safety instructions in this manual are boldfaced for em-
phasis. The signal words 

DANGER

WARNING

 and 

CAU-

TION

 are used to indicate hazard seriousness levels as

follows:

DANGER

—Immediate hazard which WILL result in severe

injury or death.

WARNING

—Hazard or unsafe practice which COULD re-

sult in sever injury or death.

CAUTION

—Hazard or unsafe practice which COULD re-

sult in minor injury or in product or property damage.

Safety Labels

Dryer labels provide important safety information. If any
label is damaged or comes off the dryer, contact your local
distributor to request a replacement. Safety labels and their
locations are shown in Appendix A.

Data Plate

The dryer data plate contains critical safety and identifica-
tion information. If the data plate is missing or damaged,
immediately contact your local distributor for a replacement.

RECEIVING AND INSPECTION

Inspect the dryer closely when it is received. Record any
indication of careless handling by the carrier on the deliv-
ery receipt, especially if the dryer will not be immediately
uncrated. Obtain the delivery person’s signed agreement
to recorded damages to facilitate future insurance claims.

Since the dryer is shipped F.O.B. point of shipment, the
manufacturer’s responsibility for the shipment ceases when
the carrier signs the bill of lading.

If goods are received short or in damaged condition, notify
the carrier and insist on a notation of the loss or damage
across the face of the freight bill. Otherwise no claim can
be enforced against the carrier.

If concealed loss or damage is discovered, notify your car-
rier at once and request an inspection. This is absolutely
necessary. Unless you do this the carrier will not consider
any claim for loss or damage. The carrier will make an
inspection and may grant a concealed damage notation. If
you give the carrier a clear receipt for goods that have been
damaged or lost in transit, you do so at your own risk and
expense.

The manufacturer is willing to assist you in collecting claims
for loss or damage. Willingness does not make the manu-
facturer responsible for collecting claims or replacing ma-
terial. Claim filing and processing is your responsibility.

Handling

The dryer is mounted on a base to facilitate moving the
dryer with a forklift. Forks should extend all the way through
the forklift channels provided, to reduce stress on the dryer
frame. If slings are used to move the dryer, use spreader
bars to prevent damage to the sides of the dryer.

Returns to Manufacturer

If the dryer or a component of the dryer must be returned
to the manufacturer, first call your local distributor for a re-
turn authorization number and shipping address. Your dis-
tributor will inform you whether the dryer or only a compo-
nent must be returned. Mark the package with the return
authorization number and ship freight prepaid as directed
by your local distributor.

INSTALLATION

Ambient Air Temperature

Locate the dryer indoors where the ambient air tempera-
ture will be between 40°F and 100°F. Intermittent opera-
tion at ambient temperatures up to 120°F will not damage
the dryer provided the dryer is derated. Failure to derate
the dryer may result in a higher dew point or dryer shut-
down due to high refrigerant discharge pressure (see Field
Service Guide). Call your local distributor if prolonged op-
eration at ambient temperatures above 100°F or below 40°F
is unavoidable.

Location

If the dryer is air cooled, install it in a clean, well ventilated
area to reduce fouling of the condenser coils with dirt and
dust. Vapors and contaminant corrosives to copper and
aluminum must not be in the area of the dryer or air com-
pressor intake. Allow at least 36 inches clearance on all
sides for adequate cooling airflow and service access. In-
stall the dryer with the frame level. Anchor bolts are not
required.

Storage

The dryer can be stored for a period of one year in a clean,
dry, temperature-controlled environment. Consult factory if
storage requirement is longer than one year.

System Arrangement

Liquid water adversely affects dryer performance. To pre-
vent “slugging” the dryer with liquid water, locate the dryer
downstream of an aftercooler and a mechanical separator.
Install drain valves to discharge condensate that collects in
these areas.

For safety and convenience, install inlet and outlet shutoff
valves and depressurization valves at the locations indi-
cated (see Typical Compressed Air System drawings on
page 1-14). These valves allow the dryer to be isolated

Summary of Contents for RCD800

Page 1: ...050414 CONTENTS INTRODUCTION 2 SAFETY 2 SAFETY INSTRUCTIONS 3 RECEIVING AND INSPECTION 3 INSTALLATION 3 HOW IT WORKS 5 ENERGY MANAGEMENT CONTROLLER EMC 7 EMC MEMBRANE PANEL 8 AUTOMATIC DRAIN VALVES AD...

Page 2: ...der pressure within the dryer can cause severe injury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Befo...

Page 3: ...m filing and processing is your responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels prov...

Page 4: ...cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate Table 2 COOLING...

Page 5: ...es CAUTION Operation of dryers with improper line voltage con stitutes abuse and could affect the dryer warranty Standard dryer enclosures and controls are designed to meet NEMA Type 1 electrical stan...

Page 6: ...CUT OUT SWITCH AMBIENT AIRFLOW CONDENSER DISCHARGE COMPRESSOR SUCTION SERVICE ACCESS VALVE HPS GLYCOL TANK GLYCOL MIXTURE SEPARATOR DRAIN SUCTION COMPRESSOR DISCHARGE CONDENSER WATER OUT WATER IN WAT...

Page 7: ...l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6 s e t u n i m 0 6 o t 1 y a l e d o N s t r a t s e r r e y r d y l e t a i d e m m i s r u o h 4 o t 1 s r u o h 4 o t 1 p u m r a w l l i w r e...

Page 8: ...he dryer i e the Dryer On LED is off Up and Down Buttons Used to change the display for the right hand column of LEDs when the DISPLAY SELECT button is pressed These buttons are also used to select th...

Page 9: ...setting the drain open times Drain Closed LED Indicates when the automatic drain valve is closed See Set Auto Drain Off Time Min for information on setting the drain closed times Fahrenheit LED Indic...

Page 10: ...ff time Press the DISPLAY SELECT button until the Set Auto Drain Off Time Min LED is lit The display will show the current drain off time setting in minutes Press the up or down button to increase or...

Page 11: ...rn on at the proper time refer to the Maintenance section of this manual If the dryer is under warranty call your local distributor for authorization before servicing To minimize air losses set the ti...

Page 12: ...equire little maintenance for satisfactory operation Good dryer performance can be ex pected if the following routine maintenance steps are taken DANGER Dismantling or working on any component of the...

Page 13: ...or blow out debris with compressed air from an OSHA approved air nozzle that limits its discharge pressure to 30 psig 12 Check that small port in diaphragm assembly is clear and solenoid coil moves fr...

Page 14: ...I e g r a h e r d n a r i a p e r k a e l e t a c o L y r o t c a f t l u s n o c d e c a l p e r n o i t c u s t n a r e g i r f e R n a h t r e h g i h e r u t a r e p m e t l a m r o n F 0 2 1 n a...

Page 15: ...ype Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Com...

Page 16: ...7 2 1 7 0 1 4 6 5 1 2 2 2 3 5 9 7 0 1 2 0 0 2 1 3 7 8 1 5 7 3 7 0 1 8 1 5 2 1 7 8 7 9 5 8 3 5 7 7 1 9 8 9 6 2 7 2 1 7 0 1 8 5 5 6 9 1 2 6 0 0 1 3 2 2 2 NOTE Dimensions and weights are for reference o...

Page 17: ...oltage 460 3 60 Max Min voltage 506 414 Rated Load Amps 7 69 9 62 9 94 Locked Rotor Amps 42 67 80 Minimum Circuit Ampacity 11 69 14 21 14 82 Branch Circuit Fuse Size amps 17 5 20 20 Watts 35 F Evapora...

Page 18: ...18 REPLACEMENT PARTS Air Cooled Models 800 1200 scfm 1 6 7D 7C 9 3 4 5 7A 7B 6 8 2 7A 7B REAR VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW...

Page 19: ...G 4 0 5 9 9 0 3 G 0 8 5 8 6 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 6 0 6 3 0 6 4 r o s s e r p m o C 0 5 2 6 3 1 3 G 0 4 6 0 1 1 3 G 9 7 1 9 9 0...

Page 20: ...20 REPLACEMENT PARTS Water Cooled Models 800 1200 scfm FRONT VIEW TOP VIEW LEFT SIDE VIEW REAR VIEW 3 1 2 9 5 8 6 4 7D 7C 7A 7B 7A 7B...

Page 21: ...3 G r o t c a t n o C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G t i K r e m r o f s n a r T 4 9 3 4 9 0 3 G G 0 8 2 5 6 0 3 9 8 9 0 1 1 3 G y l b m e s s A w o l F r i A A 7...

Page 22: ...SIC TMR 1 2 3 POWER 21 J5 22 20 J4 NO ALARM CONTACTS NO NC GND EMERGENCY STOP SWITCH COMPRESSOR FAN1 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS M 32 RC DRAIN VALVE RATING 5A 115 VAC 5A 24 VDC 1...

Page 23: ...ER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 C OPTION DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUND 5A 24 VD...

Page 24: ...2 2 1 1 2 CONTROLLER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUN...

Page 25: ...1 2 4 1 5 3 1 2 4 1 12 12 12 12 6 6 6 4 ENCLOSURE COVER 3091860 8 1 13 T 16 15 14 16 15 14 13 11 17 18 19 20 6 21 21 6 5 9 21 9 11 16 15 14 13 8 2FU2FB 3TS 16 15 14 13 17 18 19 20 6 21 9 23 24 0020244...

Page 26: ...y a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r...

Page 27: ...27 NOTES...

Page 28: ...SLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAM AGE BY REASON OF STRICT LIABIL...

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