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10

Low temperature alarms will only occur while the dryer is in
“run” mode (dryer on).

This alarm will automatically restart the compressor when
the temperature rises above 30°F.

Display Screen

The right-hand column of LEDs on the controller indicates
the value displayed on the display screen. The default dis-
play is process control temperature and the Process Con-
trol Temperature LED is lit. Each time the DISPLAY SE-
LECT button is pressed, the display will advance to the
next value and the corresponding LED will be lit.

Right-hand Controller LEDs

Process Control Temperature LED

Indicates the display is showing the process control tem-
perature. This temperature is displayed in units of Fahren-
heit or Celsius (depending on which is selected), as indi-
cated by the LEDs on the left-hand column.

Set Auto Drain On Time (Sec) LED

Indicates the display is showing the number of seconds of
auto on time.

To change the auto drain on time:

• Press the DISPLAY SELECT button until the Set Auto

Drain On Time (Sec) LED is lit. The display will show
the current drain on time setting (in seconds).

• Press the up or down button to increase or decrease

the drain on time. The Set Auto Drain On Time (Sec)
LED will blink.

This setting has a minimum value of 1 and a maxi-
mum value of 30. The up and down buttons will “auto
repeat” (from 1 to 30) if held down continuously.

• Once the desired time is displayed, press the SET but-

ton to store the new value in memory.

Note:

 All changes will be lost if you do not press the

SET button before moving to another display param-
eter (i.e. pressing the DISPLAY SELECT button).

Set Auto Drain Off Time (Min) LED

Indicates the display is showing the number of minutes of
auto off time.

To change the auto drain off time:

• Press the DISPLAY SELECT button until the Set Auto

Drain Off Time (Min) LED is lit. The display will show
the current drain off time setting (in minutes).

• Press the up or down button to increase or decrease

the drain off time. The Set Auto Drain Off Time (Min)
LED will blink.

This setting has a minimum value of 0.5 and a maxi-
mum value of 30. The up and down buttons will “auto
repeat” (from 0.5 to 30) if held down continuously.

• Once the desired time is displayed, press the SET but-

ton to store the new value in memory.

Note:

 All changes will be lost if you do not press the

SET button before moving to another display param-
eter (i.e. pressing the DISPLAY SELECT button).

Preset Dew Point LED

Allows the operator to select between the preset (factory
set) dew point or an adjusted dew point (see below).

Using the preset dew point, the dryer is set to cycle at the
factory-set conditions. The compressor will run only if the
following conditions are met:  

• Process Control Temperature > 36°F*

• Freeze Protection < 25°F

• High pressure switch closed (no “HiP alarm)

• Dryer on mode

• Delay timer expired

• No high or low temperature* alarms

*If the compressor is on, then the process control tem-
perature must drop to 36°F before the compressor will
turn off.  If the compressor is off, then the process con-
trol temperature must rise to 37°F before the compres-
sor will turn on.

When the Preset Dew Point LED is on, the display indi-
cates which set point is being used:

• P = preset dew point

• A = adjustable dew point

Adjustable Dew Point LED

Allows the operator to adjust the process control tempera-
ture set point from 36°F up to 46°F. Hysteresis is still 1°F
about whatever set point is chosen in this ten degree range.

In this mode, the compressor will run only if the following
conditions are met:  

• Process Control Temperature > Adjustable dew point

value*

• Freeze Protection < 25°F

• High pressure switch closed (no “HiP alarm)

• Dryer on mode

• Delay timer expired

Summary of Contents for RCD800

Page 1: ...050414 CONTENTS INTRODUCTION 2 SAFETY 2 SAFETY INSTRUCTIONS 3 RECEIVING AND INSPECTION 3 INSTALLATION 3 HOW IT WORKS 5 ENERGY MANAGEMENT CONTROLLER EMC 7 EMC MEMBRANE PANEL 8 AUTOMATIC DRAIN VALVES AD...

Page 2: ...der pressure within the dryer can cause severe injury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Befo...

Page 3: ...m filing and processing is your responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels prov...

Page 4: ...cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate Table 2 COOLING...

Page 5: ...es CAUTION Operation of dryers with improper line voltage con stitutes abuse and could affect the dryer warranty Standard dryer enclosures and controls are designed to meet NEMA Type 1 electrical stan...

Page 6: ...CUT OUT SWITCH AMBIENT AIRFLOW CONDENSER DISCHARGE COMPRESSOR SUCTION SERVICE ACCESS VALVE HPS GLYCOL TANK GLYCOL MIXTURE SEPARATOR DRAIN SUCTION COMPRESSOR DISCHARGE CONDENSER WATER OUT WATER IN WAT...

Page 7: ...l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6 s e t u n i m 0 6 o t 1 y a l e d o N s t r a t s e r r e y r d y l e t a i d e m m i s r u o h 4 o t 1 s r u o h 4 o t 1 p u m r a w l l i w r e...

Page 8: ...he dryer i e the Dryer On LED is off Up and Down Buttons Used to change the display for the right hand column of LEDs when the DISPLAY SELECT button is pressed These buttons are also used to select th...

Page 9: ...setting the drain open times Drain Closed LED Indicates when the automatic drain valve is closed See Set Auto Drain Off Time Min for information on setting the drain closed times Fahrenheit LED Indic...

Page 10: ...ff time Press the DISPLAY SELECT button until the Set Auto Drain Off Time Min LED is lit The display will show the current drain off time setting in minutes Press the up or down button to increase or...

Page 11: ...rn on at the proper time refer to the Maintenance section of this manual If the dryer is under warranty call your local distributor for authorization before servicing To minimize air losses set the ti...

Page 12: ...equire little maintenance for satisfactory operation Good dryer performance can be ex pected if the following routine maintenance steps are taken DANGER Dismantling or working on any component of the...

Page 13: ...or blow out debris with compressed air from an OSHA approved air nozzle that limits its discharge pressure to 30 psig 12 Check that small port in diaphragm assembly is clear and solenoid coil moves fr...

Page 14: ...I e g r a h e r d n a r i a p e r k a e l e t a c o L y r o t c a f t l u s n o c d e c a l p e r n o i t c u s t n a r e g i r f e R n a h t r e h g i h e r u t a r e p m e t l a m r o n F 0 2 1 n a...

Page 15: ...ype Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Com...

Page 16: ...7 2 1 7 0 1 4 6 5 1 2 2 2 3 5 9 7 0 1 2 0 0 2 1 3 7 8 1 5 7 3 7 0 1 8 1 5 2 1 7 8 7 9 5 8 3 5 7 7 1 9 8 9 6 2 7 2 1 7 0 1 8 5 5 6 9 1 2 6 0 0 1 3 2 2 2 NOTE Dimensions and weights are for reference o...

Page 17: ...oltage 460 3 60 Max Min voltage 506 414 Rated Load Amps 7 69 9 62 9 94 Locked Rotor Amps 42 67 80 Minimum Circuit Ampacity 11 69 14 21 14 82 Branch Circuit Fuse Size amps 17 5 20 20 Watts 35 F Evapora...

Page 18: ...18 REPLACEMENT PARTS Air Cooled Models 800 1200 scfm 1 6 7D 7C 9 3 4 5 7A 7B 6 8 2 7A 7B REAR VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW...

Page 19: ...G 4 0 5 9 9 0 3 G 0 8 5 8 6 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 6 0 6 3 0 6 4 r o s s e r p m o C 0 5 2 6 3 1 3 G 0 4 6 0 1 1 3 G 9 7 1 9 9 0...

Page 20: ...20 REPLACEMENT PARTS Water Cooled Models 800 1200 scfm FRONT VIEW TOP VIEW LEFT SIDE VIEW REAR VIEW 3 1 2 9 5 8 6 4 7D 7C 7A 7B 7A 7B...

Page 21: ...3 G r o t c a t n o C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G t i K r e m r o f s n a r T 4 9 3 4 9 0 3 G G 0 8 2 5 6 0 3 9 8 9 0 1 1 3 G y l b m e s s A w o l F r i A A 7...

Page 22: ...SIC TMR 1 2 3 POWER 21 J5 22 20 J4 NO ALARM CONTACTS NO NC GND EMERGENCY STOP SWITCH COMPRESSOR FAN1 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS M 32 RC DRAIN VALVE RATING 5A 115 VAC 5A 24 VDC 1...

Page 23: ...ER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 C OPTION DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUND 5A 24 VD...

Page 24: ...2 2 1 1 2 CONTROLLER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUN...

Page 25: ...1 2 4 1 5 3 1 2 4 1 12 12 12 12 6 6 6 4 ENCLOSURE COVER 3091860 8 1 13 T 16 15 14 16 15 14 13 11 17 18 19 20 6 21 21 6 5 9 21 9 11 16 15 14 13 8 2FU2FB 3TS 16 15 14 13 17 18 19 20 6 21 9 23 24 0020244...

Page 26: ...y a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r...

Page 27: ...27 NOTES...

Page 28: ...SLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAM AGE BY REASON OF STRICT LIABIL...

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