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17

ENGINEERING DATA

800

1000

1200

MINIMUM - MAXIMUM OPERATING CONDITIONS
Min.-Max. Inlet Air Pressure (compressed air at inlet to dryer)

30-225 psig

Max. Inlet Air Temperature (compressed air at inlet to dryer)

130°F (54°C)

Min.-Max. Ambient Temperature

Air-cooled

40°F (4°C) - 120°F (49°C)

Water-cooled

40°F (4°C) - 120°F (49°C)

REFRIGERATION SYSTEM DATA
Compressor Type

Hermetic - Cycling

Refrigeration Compressor Horsepower

4.5

5.5

6

BTU/HR - Refrigeration Only @ 38°F PDP & 100°F Ambient

60 HZ

 35,266

44,334

49,510

50 HZ

29,270

36,797

41,093

Refrigerant Type

R507

Refrigerant Charge

See Dryer Serial Number Tag

Suction Pressure Setting

No Adjustment Required for Cycling Dryer

Compressor Control Ranges (psig) (out-in)

High

440-290

Low

Not Applicable on Cycling Dryer

Condenser Fan Switch Setting (in-out)(psig)

Not Applicable on Cycling Dryer

Air Flow Across Condenser (cfm) (air-cooled models)

60/50 Hz

2830

2800

2800

Condenser Cooling Water Requirements (water-cooled models)
     Recommended Water Pressure (psig)

40 min. - 120 Max*

     Gallons Per Minute of Flow Required with 85°F Cooling Water

60/50 Hz

4

5.5

5.5

     Inlet Water Connections

3/4”

ELECTRICAL
Nominal Voltage

460/3/60

Max.- Min. voltage

506-414

Rated Load Amps**

7.69

9.62

9.94

Locked Rotor Amps**

42

67

80

Minimum Circuit Ampacity

11.69

14.21

14.82

Branch Circuit Fuse Size (amps)

17.5

20

20

Watts @ 35°F Evaporator & 100°F Ambient

4,486

5,424

5,674

Resistance (ohms)

3.8

2.41

1.9

Nominal Voltage

208-230/3/60***

Max. - Min. Voltage

253-187

Rated Load Amps**

23.08

29.49

*

Locked Rotor Amps**

114

143

*

Minimum Circuit Ampacity

32.04

40.15

*

Branch Circuit Fuse Size (amps)

50

60

*

Watts @ 35°F Evaporator & 100°F Ambient

4,486

5,424

*

Resistance (ohms) Main/Start

0.37/1.79

0.32/2.1

*

Nominal Voltage

575/3/60

Max. - Min. Voltage

632-518

Rated Load Amps**

7.69

9.62

9.94

Locked Rotor Amps**

42

67

80

Minimum Circuit Ampacity

9.352

11.368

11.856

Branch Circuit Fuse Size (amps)

17.5

20

20

Watts @ 35°F Evaporator & 100°F Ambient

 4,486

5,424

5,674

Resistance (ohms)

3.8

2.41

1.9

Nominal Voltage

380-420/3/50

Max. - Min. Voltage

440-360

Rated Load Amps**

7.69

9.62

9.94

Locked Rotor Amps**

42

67

80

Minimum Circuit Ampacity

11.69

14.21

14.82

Branch Circuit Fuse Size (amps)

17.5

20

20

Watts @ 35°F Evaporator & 100°F Ambient

 3,723

 4,502

 4,709

Resistance (ohms)

3.8

2.41

1.9

† For 208-230 ratings are for 230V input, for 380-420 ratings are for 400V input
* Compressor Not Available
** Compressor Only, air-cooled only
*** 230 Volt compressors are not dual frequency rated

ENGINEERING DATA

Summary of Contents for RCD800

Page 1: ...050414 CONTENTS INTRODUCTION 2 SAFETY 2 SAFETY INSTRUCTIONS 3 RECEIVING AND INSPECTION 3 INSTALLATION 3 HOW IT WORKS 5 ENERGY MANAGEMENT CONTROLLER EMC 7 EMC MEMBRANE PANEL 8 AUTOMATIC DRAIN VALVES AD...

Page 2: ...der pressure within the dryer can cause severe injury or death 4 High voltage in the motor and control box is danger ous The dryer must be installed in accordance with recognized electrical codes Befo...

Page 3: ...m filing and processing is your responsibility Handling The dryer is mounted on a base to facilitate moving the dryer with a forklift Forks should extend all the way through the forklift channels prov...

Page 4: ...cause a rise in dew point unless the dryer inlet air flow is reduced The refrigerant discharge pressure control will shut down the refrigerant compressor if cooling water is inadequate Table 2 COOLING...

Page 5: ...es CAUTION Operation of dryers with improper line voltage con stitutes abuse and could affect the dryer warranty Standard dryer enclosures and controls are designed to meet NEMA Type 1 electrical stan...

Page 6: ...CUT OUT SWITCH AMBIENT AIRFLOW CONDENSER DISCHARGE COMPRESSOR SUCTION SERVICE ACCESS VALVE HPS GLYCOL TANK GLYCOL MIXTURE SEPARATOR DRAIN SUCTION COMPRESSOR DISCHARGE CONDENSER WATER OUT WATER IN WAT...

Page 7: ...l e D r e y r D e t u n i m 1 o t 0 s d n o c e s 0 6 s e t u n i m 0 6 o t 1 y a l e d o N s t r a t s e r r e y r d y l e t a i d e m m i s r u o h 4 o t 1 s r u o h 4 o t 1 p u m r a w l l i w r e...

Page 8: ...he dryer i e the Dryer On LED is off Up and Down Buttons Used to change the display for the right hand column of LEDs when the DISPLAY SELECT button is pressed These buttons are also used to select th...

Page 9: ...setting the drain open times Drain Closed LED Indicates when the automatic drain valve is closed See Set Auto Drain Off Time Min for information on setting the drain closed times Fahrenheit LED Indic...

Page 10: ...ff time Press the DISPLAY SELECT button until the Set Auto Drain Off Time Min LED is lit The display will show the current drain off time setting in minutes Press the up or down button to increase or...

Page 11: ...rn on at the proper time refer to the Maintenance section of this manual If the dryer is under warranty call your local distributor for authorization before servicing To minimize air losses set the ti...

Page 12: ...equire little maintenance for satisfactory operation Good dryer performance can be ex pected if the following routine maintenance steps are taken DANGER Dismantling or working on any component of the...

Page 13: ...or blow out debris with compressed air from an OSHA approved air nozzle that limits its discharge pressure to 30 psig 12 Check that small port in diaphragm assembly is clear and solenoid coil moves fr...

Page 14: ...I e g r a h e r d n a r i a p e r k a e l e t a c o L y r o t c a f t l u s n o c d e c a l p e r n o i t c u s t n a r e g i r f e R n a h t r e h g i h e r u t a r e p m e t l a m r o n F 0 2 1 n a...

Page 15: ...ype Valve Aids in Disconnecting Compressor from the System PRESSURE GUAGE THERMOMETER DRIP LEG MANOMETER DIFFERENTIAL PRESSURE INDICATOR AUTOMATIC DRAIN VALVE FALSE LOADER Blows Off Air Outside of Com...

Page 16: ...7 2 1 7 0 1 4 6 5 1 2 2 2 3 5 9 7 0 1 2 0 0 2 1 3 7 8 1 5 7 3 7 0 1 8 1 5 2 1 7 8 7 9 5 8 3 5 7 7 1 9 8 9 6 2 7 2 1 7 0 1 8 5 5 6 9 1 2 6 0 0 1 3 2 2 2 NOTE Dimensions and weights are for reference o...

Page 17: ...oltage 460 3 60 Max Min voltage 506 414 Rated Load Amps 7 69 9 62 9 94 Locked Rotor Amps 42 67 80 Minimum Circuit Ampacity 11 69 14 21 14 82 Branch Circuit Fuse Size amps 17 5 20 20 Watts 35 F Evapora...

Page 18: ...18 REPLACEMENT PARTS Air Cooled Models 800 1200 scfm 1 6 7D 7C 9 3 4 5 7A 7B 6 8 2 7A 7B REAR VIEW TOP VIEW FRONT VIEW LEFT SIDE VIEW...

Page 19: ...G 4 0 5 9 9 0 3 G 0 8 5 8 6 0 3 G r o t i c a p a C n u R r o t o M n a F 1 9 0 1 5 0 3 G 1 9 0 1 5 0 3 G 8 5 9 2 6 0 3 G 6 0 6 3 0 6 4 r o s s e r p m o C 0 5 2 6 3 1 3 G 0 4 6 0 1 1 3 G 9 7 1 9 9 0...

Page 20: ...20 REPLACEMENT PARTS Water Cooled Models 800 1200 scfm FRONT VIEW TOP VIEW LEFT SIDE VIEW REAR VIEW 3 1 2 9 5 8 6 4 7D 7C 7A 7B 7A 7B...

Page 21: ...3 G r o t c a t n o C r o s s e r p m o C 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G 9 2 6 6 3 1 3 G t i K r e m r o f s n a r T 4 9 3 4 9 0 3 G G 0 8 2 5 6 0 3 9 8 9 0 1 1 3 G y l b m e s s A w o l F r i A A 7...

Page 22: ...SIC TMR 1 2 3 POWER 21 J5 22 20 J4 NO ALARM CONTACTS NO NC GND EMERGENCY STOP SWITCH COMPRESSOR FAN1 1 2 3 HIGH PRESSURE CUT OUT WITH MANUAL RESET HPS M 32 RC DRAIN VALVE RATING 5A 115 VAC 5A 24 VDC 1...

Page 23: ...ER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 C OPTION DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUND 5A 24 VD...

Page 24: ...2 2 1 1 2 CONTROLLER 2 1 IDP DIP SWITCHES 1 2 3 SEE NOTE 14 6 5 8 7 COMPRESSOR 1 1 2 CUTOUT SW J8 2 DRAIN VALVE J7 1 2 3 4 1 2 3 J6 ALARM J5 DRAIN VALVE 1 TMR 20 20 3TS 21 2SOL POWER J4 CHASSIS GROUN...

Page 25: ...1 2 4 1 5 3 1 2 4 1 12 12 12 12 6 6 6 4 ENCLOSURE COVER 3091860 8 1 13 T 16 15 14 16 15 14 13 11 17 18 19 20 6 21 21 6 5 9 21 9 11 16 15 14 13 8 2FU2FB 3TS 16 15 14 13 17 18 19 20 6 21 9 23 24 0020244...

Page 26: ...y a l p s i D e t a D e m i T y B n i a r D o t u A e v l a V l i O p m o C l e v e L n O r e w o P h g i H e r u t a r e p m e T m r a l A w o L e r u t a r e p m e T m r a l A s s e c o r P s l o r...

Page 27: ...27 NOTES...

Page 28: ...SLY IN LIEU OF THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WAR RANTY OF FITNESS FOR A PARTICULAR PURPOSE THE MANUFACTURER SHALL NOT BE LIABLE FOR LOSS OR DAM AGE BY REASON OF STRICT LIABIL...

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