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13-17-615    Page 20 

 

APPENDIX C 

– SEQUENCING WITH CONNNECT 12 OR AIRSMART

 

 

GENERAL DESCRIPTION 

- The AirSmart G2 is backwards compatible with the AirSmart G1 for 

sequencing installations. To replace an AirSmart G1 controlled compressor with an AirSmart G2 
controlled compressor minimal modification must be made. On the AirSmart G1, sequencing network 
connections are terminated at terminal block P19 on the controller. On the AirSmart G2, sequencing 
network connections are terminated via RJ-45 connector J6. When connecting an AirSmart G2 controlled 
compressor to an existing sequence of AirSmart G1 controlled compressors, follow the instructions in this 
manual for the pressure, electrical, and programming directions. Install the RJ-45 Splitter in the control 
cabinet of the AirSmart G2 controlled machine and connect the controller to the splitter. Then, use the 
included Screw Terminal RJ-45 (GDI Part No. 24CA7402) to terminate existing Belkin 3106A or similar 
industrial RS-485 cable and connect to the RJ-45 Splitter. Follow 

Appendix B

 for wire termination 

instructions.  
 
The AirSmart G2 can also interface with the Connect 12 for sequencing operation. The Connect 12 
controllers interface with compressors using a Modbus RS-485 interface. Follow the instructions in this 
manual for the electrical connections. The Connect 12 will broadcast system pressure to all compressors 
it is controlling, so pressure connections and transducer installation detailed in this manual can be 
ignored. Install the RJ-45 Splitter in the G2 control cabinet and connect the G2 controller to the splitter.  
Then use the included Screw Terminal RJ-45 (GDI Part No. 24CA7402) to terminate existing Belkin 
3106A or similar industrial RS-485 cable and connect to the RJ-45 Splitter. Follow 

Appendix B

 for wire 

termination instructions. When programming the G2 for sequence operation, the 

Operating Mode

 must 

be set to 

Connect 12 

instead of 

Sequenced

. When being controlled by a Connect 12, only 

Capacity 

and 

Unit Number

 are used for sequencing decisions and all other parameters under 

Multi-Machine 

Sequencing

 can be left at their default values. Once the compressor operating mode is set to 

Connect 

12,

 start the commissioning wizard on the Connect 12 controller to add the new compressor to the 

network.  

 

 

Summary of Contents for AirSmart G2

Page 1: ...13 17 615 Version 02 April 09th 2018 Multi Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...

Page 2: ...3 A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors 4 Repair and maintenance kits designed with the necessary parts to simplify ser...

Page 3: ...mical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Safety Labels are used within this manual and affixed to the appropriate...

Page 4: ...low level of risk which if not avoided MAY result in a minor or moderate injury Burn Hazard Hot surface PROHIBITION MANDATORY ACTION REQUIREMENTS Do not Operate Compressor with Guard Removed Do Not Li...

Page 5: ...or air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70...

Page 6: ...1 Instructions For Ordering Repair Parts 1 Warning Prohibition Mandatory Label Information 2 Safety Precautions 4 List Of Illustrations 6 Parts List 7 Section 1 General Information 9 Section 2 Instal...

Page 7: ...g Pressure Connections 9 Figure 1 2 Multi Machine Sequencing 10 Figure 2 1 Sequencing Electrical Connections 14 Figure 2 2 Analog Input Mapping 15 Figure 2 3 System Pressure Address 16 Figure 2 4 Chan...

Page 8: ...ector 8 position 24CA7402 1 Screw terminal RJ 45 connector 8 position 75LM302 2 1 4 20 Hex Self Tapping Screw 1 2 L 24A77 2 Locknut Conduit 24A383 2 O RING Sealing 1 2 KIT 314ETK6028 Package with 3 Pr...

Page 9: ...May 18th 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers Added information in section 2 for new kit and updated the parts lists for both kits 02 April 09th 2018 Corrected Appendix B...

Page 10: ...ance level or higher password and navigate to the following path PATH Machine Configuration AirSmart Controller Controller Firmware Version s If the version is less than 1 4 contact Gardner Denver for...

Page 11: ...are eight user configurable parameters that control sequencing behavior A distributor level or higher password must be entered to view and make changes to these settings Some of these values must be...

Page 12: ...chine A or 102 hours in this example Lag Start Delay Units Seconds Default Value 10 Seconds The Lag Start Delay sets the amount of time the leader will wait before asking another compressor to come on...

Page 13: ...G2 controller Connect the red wire to pin 5 on connector P2 and the white wire to pin 6 on connector P2 as shown in Figure 2 1 Sequencing Electrical Connections Do nothing with the black wire When usi...

Page 14: ...e GDI Part No 97J110 into the RJ 45 splitter 6 Cut the RJ 45 connector off of the opposite end of the installed 100 ft patch cable and neatly route it through the control cabinet to the installed cabl...

Page 15: ...13 17 615 Page 14 Figure 2 1 Sequencing Electrical Connections...

Page 16: ...button soft key while at the home screen to enter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher p...

Page 17: ...epted If an invalid value has been entered the numbers will turn RED 11 Exit to the main menu using the back soft key 12 While at the home screen press the stop button to reload I O Mapping to apply t...

Page 18: ...nter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher password using the onscreen number pad 3 Naviga...

Page 19: ...this connector Figure 2 6 Slide the black plastic body over the cable before beginning Strip 24 26mm of outer sheathing Trim shielding foil leaving 14 16 mm of wire exposed Insert wires following 568...

Page 20: ...r machine with a new one equipped with the AirSmart G2 controller If Belden 3106A cable is used follow the termination as shown in the illustration below Terminate RS485 GND on terminal 8 RS485 A on t...

Page 21: ...r wire termination instructions The AirSmart G2 can also interface with the Connect 12 for sequencing operation The Connect 12 controllers interface with compressors using a Modbus RS 485 interface Fo...

Page 22: ...For additional information contact your local representative or visit www contactgd com compressors 2014 Gardner Denver Inc Printed in U S A...

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