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interference from drives or other high voltage devices.  

 

Cutting or drilling may introduce metal shavings into the control cabinet. Before 
attaching DIN rail to back panel ensure that any metal shavings will not fall onto 
VFDs, power supplies or other electronics in the control cabinet. Cover the top of 
any sensitive equipment with a rag to catch potentially harmful debris.  

 

2.  Mount RJ-45 Splitter (GDI Part No. 24CA7400) to DIN rail using the terminal block end 
 

anchors (GDI Part No. 24CA5987) to anchor it in place  

 
3.  Connect port J6 of the AirSmart G2 Controller to any port of the RJ-45 splitter using the supplied  
 

7 foot CAT5e patch cable (GDI Part No. 97J111), coiling up any excess length in an organized  

 

fashion. A shorter or longer RJ-45 EIA/TIA 568B terminated shielded CAT5e 24AWG patch cable  

 

may be used if the supplied cable will not fit the application. 

 
4.  Remove knockout on control cabinet and install supplied cable gland (GDI Part No. 24CA2865)  
 

included in the sequencing kit. Refer to the Operators Manual of the machine being sequenced  

 

for the proper location.  

 
5.  Plug the supplied 100 foot CAT5e patch cable (GDI Part No. 97J110) into the RJ-45 splitter. 
 
6.  Cut the RJ-45 connector off of the opposite end of the installed 100 ft patch cable and neatly  

 

route it through the control cabinet to the installed cable gland. Feed the cable though the  

 

installed cable gland to the exterior of the cabinet.  

 
7.  Tighten the cable gland to ensure an adequate seal against contaminants. 
 
8.  Route cable to the next compressor in the sequence and feed through the installed cable gland  

 

if present. If no open cable gland is present follow the above procedure to install a cable gland in  

 

the control cabinet. 

 
9.  Route the cable inside the cabinet to the installed RJ-45 splitter. Trim any excess cable leaving  
 

enough slack to make connections. 

 
10.  Terminate the cable in EIA/TIA 586B using the supplied RJ-45 IDC connector (GDI Part No.  
 

24CA7401) or using standard RJ-45 termination tools if preferred. Follow 

Appendix A

 for  

 

IDC termination instructions. Alternatively use the supplied screw terminal RJ-45 connector  

 

(GDI Part No. 24CA7402) to terminate the cable using the EIA/TIA 586B standard. Follow  

 

Appendix B

 for wire termination instructions. 

 
11.  Reference the above steps as needed to connect multiple compressors in sequence  
 

configuration. Overall electrical sequenced connections should resemble those described 

 

 in 

Figure 2-1 

- Sequencing Electrical Connections

 

 

 
 

Summary of Contents for AirSmart G2

Page 1: ...13 17 615 Version 02 April 09th 2018 Multi Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...

Page 2: ...3 A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors 4 Repair and maintenance kits designed with the necessary parts to simplify ser...

Page 3: ...mical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Safety Labels are used within this manual and affixed to the appropriate...

Page 4: ...low level of risk which if not avoided MAY result in a minor or moderate injury Burn Hazard Hot surface PROHIBITION MANDATORY ACTION REQUIREMENTS Do not Operate Compressor with Guard Removed Do Not Li...

Page 5: ...or air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70...

Page 6: ...1 Instructions For Ordering Repair Parts 1 Warning Prohibition Mandatory Label Information 2 Safety Precautions 4 List Of Illustrations 6 Parts List 7 Section 1 General Information 9 Section 2 Instal...

Page 7: ...g Pressure Connections 9 Figure 1 2 Multi Machine Sequencing 10 Figure 2 1 Sequencing Electrical Connections 14 Figure 2 2 Analog Input Mapping 15 Figure 2 3 System Pressure Address 16 Figure 2 4 Chan...

Page 8: ...ector 8 position 24CA7402 1 Screw terminal RJ 45 connector 8 position 75LM302 2 1 4 20 Hex Self Tapping Screw 1 2 L 24A77 2 Locknut Conduit 24A383 2 O RING Sealing 1 2 KIT 314ETK6028 Package with 3 Pr...

Page 9: ...May 18th 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers Added information in section 2 for new kit and updated the parts lists for both kits 02 April 09th 2018 Corrected Appendix B...

Page 10: ...ance level or higher password and navigate to the following path PATH Machine Configuration AirSmart Controller Controller Firmware Version s If the version is less than 1 4 contact Gardner Denver for...

Page 11: ...are eight user configurable parameters that control sequencing behavior A distributor level or higher password must be entered to view and make changes to these settings Some of these values must be...

Page 12: ...chine A or 102 hours in this example Lag Start Delay Units Seconds Default Value 10 Seconds The Lag Start Delay sets the amount of time the leader will wait before asking another compressor to come on...

Page 13: ...G2 controller Connect the red wire to pin 5 on connector P2 and the white wire to pin 6 on connector P2 as shown in Figure 2 1 Sequencing Electrical Connections Do nothing with the black wire When usi...

Page 14: ...e GDI Part No 97J110 into the RJ 45 splitter 6 Cut the RJ 45 connector off of the opposite end of the installed 100 ft patch cable and neatly route it through the control cabinet to the installed cabl...

Page 15: ...13 17 615 Page 14 Figure 2 1 Sequencing Electrical Connections...

Page 16: ...button soft key while at the home screen to enter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher p...

Page 17: ...epted If an invalid value has been entered the numbers will turn RED 11 Exit to the main menu using the back soft key 12 While at the home screen press the stop button to reload I O Mapping to apply t...

Page 18: ...nter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher password using the onscreen number pad 3 Naviga...

Page 19: ...this connector Figure 2 6 Slide the black plastic body over the cable before beginning Strip 24 26mm of outer sheathing Trim shielding foil leaving 14 16 mm of wire exposed Insert wires following 568...

Page 20: ...r machine with a new one equipped with the AirSmart G2 controller If Belden 3106A cable is used follow the termination as shown in the illustration below Terminate RS485 GND on terminal 8 RS485 A on t...

Page 21: ...r wire termination instructions The AirSmart G2 can also interface with the Connect 12 for sequencing operation The Connect 12 controllers interface with compressors using a Modbus RS 485 interface Fo...

Page 22: ...For additional information contact your local representative or visit www contactgd com compressors 2014 Gardner Denver Inc Printed in U S A...

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