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13-17-615    Page 2 

WARNING 

– PROHIBITION – MANDATORY LABEL INFORMATION 

 
 

Gardner Denver Rotary Screw compressors are the result of advanced engineering and skilled 
manufacturing.  To be assured of receiving maximum service from this machine, the owner must exercise 
care in its operation and maintenance.  This book is written to give the operator and maintenance 
department essential information for day-to-day operation, maintenance and adjustment.  Careful 
adherence to these instructions will result in economical operation and minimum downtime. 

 
 

Boxed text formats are used, within this manual, to alert users of the following 
conditions: 
 
Safety Labels are used, within this manual and affixed to the appropriate areas of 
the compressor package, to alert users of the following conditions

:

 

 
 
 

 

 

 

Indicates a hazard with a high level of risk, which if not avoided, WILL result in death or serious 
injury. 

 
 

 

Equipment Starts Automatically 

 
 

 

Cutting of Finger or Hand Hazard 

– Rotating 

Impeller Blade 

 

 

 

Cutting of Finger or Hand Hazard 

– Rotating Fan 

Blade 

 

 

Health Hazard 

– Explosive Release of Pressure 

 
 

 

High Voltage 

– Hazard of Shock, Burn, or Death 

Present until Electrical Power is Removed 

 

 

 

 

Entanglement of Fingers or Hand/Rotating Shaft

Summary of Contents for AirSmart G2

Page 1: ...13 17 615 Version 02 April 09th 2018 Multi Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...

Page 2: ...3 A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors 4 Repair and maintenance kits designed with the necessary parts to simplify ser...

Page 3: ...mical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Safety Labels are used within this manual and affixed to the appropriate...

Page 4: ...low level of risk which if not avoided MAY result in a minor or moderate injury Burn Hazard Hot surface PROHIBITION MANDATORY ACTION REQUIREMENTS Do not Operate Compressor with Guard Removed Do Not Li...

Page 5: ...or air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70...

Page 6: ...1 Instructions For Ordering Repair Parts 1 Warning Prohibition Mandatory Label Information 2 Safety Precautions 4 List Of Illustrations 6 Parts List 7 Section 1 General Information 9 Section 2 Instal...

Page 7: ...g Pressure Connections 9 Figure 1 2 Multi Machine Sequencing 10 Figure 2 1 Sequencing Electrical Connections 14 Figure 2 2 Analog Input Mapping 15 Figure 2 3 System Pressure Address 16 Figure 2 4 Chan...

Page 8: ...ector 8 position 24CA7402 1 Screw terminal RJ 45 connector 8 position 75LM302 2 1 4 20 Hex Self Tapping Screw 1 2 L 24A77 2 Locknut Conduit 24A383 2 O RING Sealing 1 2 KIT 314ETK6028 Package with 3 Pr...

Page 9: ...May 18th 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers Added information in section 2 for new kit and updated the parts lists for both kits 02 April 09th 2018 Corrected Appendix B...

Page 10: ...ance level or higher password and navigate to the following path PATH Machine Configuration AirSmart Controller Controller Firmware Version s If the version is less than 1 4 contact Gardner Denver for...

Page 11: ...are eight user configurable parameters that control sequencing behavior A distributor level or higher password must be entered to view and make changes to these settings Some of these values must be...

Page 12: ...chine A or 102 hours in this example Lag Start Delay Units Seconds Default Value 10 Seconds The Lag Start Delay sets the amount of time the leader will wait before asking another compressor to come on...

Page 13: ...G2 controller Connect the red wire to pin 5 on connector P2 and the white wire to pin 6 on connector P2 as shown in Figure 2 1 Sequencing Electrical Connections Do nothing with the black wire When usi...

Page 14: ...e GDI Part No 97J110 into the RJ 45 splitter 6 Cut the RJ 45 connector off of the opposite end of the installed 100 ft patch cable and neatly route it through the control cabinet to the installed cabl...

Page 15: ...13 17 615 Page 14 Figure 2 1 Sequencing Electrical Connections...

Page 16: ...button soft key while at the home screen to enter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher p...

Page 17: ...epted If an invalid value has been entered the numbers will turn RED 11 Exit to the main menu using the back soft key 12 While at the home screen press the stop button to reload I O Mapping to apply t...

Page 18: ...nter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher password using the onscreen number pad 3 Naviga...

Page 19: ...this connector Figure 2 6 Slide the black plastic body over the cable before beginning Strip 24 26mm of outer sheathing Trim shielding foil leaving 14 16 mm of wire exposed Insert wires following 568...

Page 20: ...r machine with a new one equipped with the AirSmart G2 controller If Belden 3106A cable is used follow the termination as shown in the illustration below Terminate RS485 GND on terminal 8 RS485 A on t...

Page 21: ...r wire termination instructions The AirSmart G2 can also interface with the Connect 12 for sequencing operation The Connect 12 controllers interface with compressors using a Modbus RS 485 interface Fo...

Page 22: ...For additional information contact your local representative or visit www contactgd com compressors 2014 Gardner Denver Inc Printed in U S A...

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