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MAINTAIN COMPRESSOR RELIABILITY AND PERFORMANCE WITH 

GENUINE GARDNER DENVER

® 

 

COMPRESSOR PARTS AND SUPPORT SERVICES 

 
 
 

Gardner Denver

®

 Compressor genuine parts, manufactured to design tolerances, are developed for optimum 

dependability 

– specifically for Gardner Denver compressor systems.  Design and material innovations are the result 

of years of experience with hundreds of different compressor applications.  Reliability in materials and quality 
assurance is incorporated in our genuine replacement parts. 
 
Your authorized Gardner Denver Compressor distributor offers the entire backup you’ll need.  A network of 
authorized distributors provides the finest product support in the air compressor industry. 
 
Your authorized distributor can support your Gardner Denver air compressor with these services: 
 

1.  Trained parts specialists to assist you in selecting the correct replacement parts. 

2.  Factory warranted new and remanufactured rotary screw airends.  Most popular model remanufactured 
airends are maintained in stock at the factory, for purchase on an exchange basis with liberal core credit 
available for the replacement unit. 

3. 

A full line of factory tested AEON™ compressor lubricants specifically formulated for use in Gardner Denver 

compressors. 

4.  Repair and maintenance kits designed with the necessary parts to simplify servicing your compressor. 

 
Authorized distributor service technicians are factory trained and skilled in compressor maintenance and repair.  They 
are ready to respond and assist you by providing fast, expert maintenance and repair services. 

 

To Contact Gardner Denver or locate your local distributor:  

Visit:  www.contactgd.com/compressors 

Or 

Call:  (217)222-5400 

 

INSTRUCTIONS FOR ORDERING REPAIR PARTS 

 
 
When ordering parts, specify Compressor MODEL, Method of Cooling, HORSEPOWER and SERIAL NUMBER (see 
nameplate on unit).  The Airend Serial Number is also stamped on top of the discharge bearing carrier casting. 
 
All orders for Parts should be placed with the nearest authorized distributor. 
 
Where NOT specified, quantity of parts required per compressor or unit is one (1); where more than one is required 
per unit, quantity is indicated in parenthesis.  SPECIFY EXACTLY THE NUMBER OF PARTS REQUIRED. 
 
DO NOT ORDER BY SETS OR GROUPS. 
 
To determine the Right-Hand and Left-Hand side of a compressor, stand at the motor end and look toward the 
compressor.  Right-Hand and Left- Hand are indicated in parenthesis following the part name, i.e. (RH) and (LH), 
when appropriate. 

 

 
 

Summary of Contents for AirSmart G2

Page 1: ...13 17 615 Version 02 April 09th 2018 Multi Machine Sequencing AirSmart G2 Controller Compressor Application INSTALLATION MANUAL...

Page 2: ...3 A full line of factory tested AEON compressor lubricants specifically formulated for use in Gardner Denver compressors 4 Repair and maintenance kits designed with the necessary parts to simplify ser...

Page 3: ...mical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Safety Labels are used within this manual and affixed to the appropriate...

Page 4: ...low level of risk which if not avoided MAY result in a minor or moderate injury Burn Hazard Hot surface PROHIBITION MANDATORY ACTION REQUIREMENTS Do not Operate Compressor with Guard Removed Do Not Li...

Page 5: ...or air or oil system until the unit is shut down and the air pressure has been relieved Electrical shock can and may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70...

Page 6: ...1 Instructions For Ordering Repair Parts 1 Warning Prohibition Mandatory Label Information 2 Safety Precautions 4 List Of Illustrations 6 Parts List 7 Section 1 General Information 9 Section 2 Instal...

Page 7: ...g Pressure Connections 9 Figure 1 2 Multi Machine Sequencing 10 Figure 2 1 Sequencing Electrical Connections 14 Figure 2 2 Analog Input Mapping 15 Figure 2 3 System Pressure Address 16 Figure 2 4 Chan...

Page 8: ...ector 8 position 24CA7402 1 Screw terminal RJ 45 connector 8 position 75LM302 2 1 4 20 Hex Self Tapping Screw 1 2 L 24A77 2 Locknut Conduit 24A383 2 O RING Sealing 1 2 KIT 314ETK6028 Package with 3 Pr...

Page 9: ...May 18th 2017 Added Kit 314ETK6028 for packages with 3 pressure transducers Added information in section 2 for new kit and updated the parts lists for both kits 02 April 09th 2018 Corrected Appendix B...

Page 10: ...ance level or higher password and navigate to the following path PATH Machine Configuration AirSmart Controller Controller Firmware Version s If the version is less than 1 4 contact Gardner Denver for...

Page 11: ...are eight user configurable parameters that control sequencing behavior A distributor level or higher password must be entered to view and make changes to these settings Some of these values must be...

Page 12: ...chine A or 102 hours in this example Lag Start Delay Units Seconds Default Value 10 Seconds The Lag Start Delay sets the amount of time the leader will wait before asking another compressor to come on...

Page 13: ...G2 controller Connect the red wire to pin 5 on connector P2 and the white wire to pin 6 on connector P2 as shown in Figure 2 1 Sequencing Electrical Connections Do nothing with the black wire When usi...

Page 14: ...e GDI Part No 97J110 into the RJ 45 splitter 6 Cut the RJ 45 connector off of the opposite end of the installed 100 ft patch cable and neatly route it through the control cabinet to the installed cabl...

Page 15: ...13 17 615 Page 14 Figure 2 1 Sequencing Electrical Connections...

Page 16: ...button soft key while at the home screen to enter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher p...

Page 17: ...epted If an invalid value has been entered the numbers will turn RED 11 Exit to the main menu using the back soft key 12 While at the home screen press the stop button to reload I O Mapping to apply t...

Page 18: ...nter the settings menu 2 If the distributor level password has not been entered press the unlock button soft key and enter a distributor level or higher password using the onscreen number pad 3 Naviga...

Page 19: ...this connector Figure 2 6 Slide the black plastic body over the cable before beginning Strip 24 26mm of outer sheathing Trim shielding foil leaving 14 16 mm of wire exposed Insert wires following 568...

Page 20: ...r machine with a new one equipped with the AirSmart G2 controller If Belden 3106A cable is used follow the termination as shown in the illustration below Terminate RS485 GND on terminal 8 RS485 A on t...

Page 21: ...r wire termination instructions The AirSmart G2 can also interface with the Connect 12 for sequencing operation The Connect 12 controllers interface with compressors using a Modbus RS 485 interface Fo...

Page 22: ...For additional information contact your local representative or visit www contactgd com compressors 2014 Gardner Denver Inc Printed in U S A...

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