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© Galvin Engineering Pty Ltd 

 

Product Installation Guidelines 

Version 1, 19 October 2022, Page 

20

 of 

25

 

 

 

 

 

 

 

 

13.0 

TROUBLESHOOTING 

PROBLEM 

CAUSE 

RECTIFICATION 

Sensor Not 
Responding 

Damaged or scratched lens 

Sensor length to short 

Lead damaged 

No power 

Waving hand too fast  

Transformer faulty 

Replace the sensor unit 

Adjust beam to correct length. 

Replace connected item. 

Check power is on 

Slow down the action in front of the sensor 

Replace transformer 

False Activation 

Sensor length too long 

Reflection from a light source 

Adjust sensor length to correct length 

Re-align sensor or shield light source 

The desired mixed 
water temperature 
cannot be obtained, or 
valve is difficult to set. 

Hot and cold supplies are fitted to the 
wrong connections 

Thermostatic cartridge contains 
debris or is damaged 

Strainers contain debris 

Non-return devices are damaged 

Refit the valve with Hot/Cold supplies fitted 
to the correct connections 

Clean the Cartridge ensuring that all debris is 
removed, and components are not damage.  
Replace if necessary 

Clean strainers ensuring debris is removed 

Check non-return device is not jammed.  
Clean it if necessary 

Check for airlocks in the water supply 

When the water is set 
at cold, the blended 
temperature is too hot 

Hot & Cold water supply connections 
are installed in reverse. 

Refit the valve with Hot/Cold supplies fitted 
to the correct connections 

The thermostatic 
mixing valve will not 
shut down 

The hot to cold mix temperature 
differential is not 10°C or greater 

Thermostatic cartridge contains 
debris or is damaged 

Non-return devices are damaged 

Raise hot water temperature 

Clean the cartridge ensuring that all debris is 
not jammed.  Clean if necessary 

Mix temperature 
unstable 

Flow rate below 6 L/min 

Thermostatic cartridge contains 
debris or is damaged 

Strainers contain debris 

Non-return devices are damaged 

Rectify any pressure deterioration 

Clean the cartridge ensuring that all debris is 
removed and components are not damaged.  
Replace if necessary 

Clean strainers ensuring debris is removed 

Check non-return device is not jammed.  
Clean if necessary 

Mix temperature 
changing over time 

Inlet conditions (pressure or 
temperatures) are fluctuating 

Strainers contain debris 

Install suitable pressure control valves to 
ensure inlet conditions 

Clean strainers ensuring debris is removed 

Either full hot or cold 
flowing from outlet 
fixture 

Hot/Cold water has migrated to 
another inlet 

No flow from Hot and Cold supplies 

– 

damaged check valves 

Re-set temperature to between 35-45°C as 
required 

Replace faulty check valves 

Water is not flowing 
from outlet 

Hot or cold water failure 

Thermostatic cartridge contains 
debris or damage 

Strainers contain debris 

Remove aerator and clean then reinstall 

Restore inlet supplies and check mix 
temperature 

Clean the cartridge ensuring that all debris is 
removed and components are not damaged.  
Replace if necessary 

Clean strainers 

Summary of Contents for 100.41.21.20

Page 1: ...ER SUPPLY CONDITIONS 3 5 1 INTRODUCTION 3 5 2 SUPPLY PRESSURE REQUIREMENTS 3 6 0 PRE INSTALLATION 4 7 0 INSTALLATION 5 7 1 OPERATION AND TESTING 8 7 2 SENSOR SETTING INSTRUCTIONS 8 8 0 COMMISSIONING 9...

Page 2: ...ate fast and easy cleaning Complies with the requirements of AS 4032 4 Thermostatic Mixing Valves Self draining spout design Unique hygiene flush feature for in situ disinfection Suitable for connecti...

Page 3: ...5 2 SUPPLY PRESSURE REQUIREMENTS This mixer is designed to be installed on all types of plumbing systems Hot and cold water supply pressures should be reasonably balanced however the mixer will functi...

Page 4: ...MOUNTING DETAILS WALL PREPARATION 1 Cut out hole in wall as per dimensions shown below The depth of the hole must be between 75 and 95mm from the finished wall face 2 Drill four holes located as per...

Page 5: ...s nstru t ns T h eve pt mum performance from the valve it is recommended that the inlet pressures are balanced to within 10 of each other To ensure that the mixing valve operates correctly it is neces...

Page 6: ...m of free cable inside the box Using suitable fittings attach the box inside the wall Box must be leveled and installed parallel to the finished wall Connect supplied inlets to the thermostatic mixer...

Page 7: ...he inner part of the spout to the mixing valve body until it stops Tighten to a torque of 10Nm Align the position of the back nut with the faceplate recess in frame and secure using grub screw The bac...

Page 8: ...er part of the spout before installing the outer spout Push spout to the end and lock with grub screw to secure Ensure the disinfecton key cover is fitted to the open hole as shown 7 1 OPERATION AND T...

Page 9: ...peration restart electronics 1x app 2 sec till 1x extended function mode is active 2x a app 0 5 sec pulsing during active function 1x app 5 sec till 4x 1x sec Release and wait till 1x sec keep out of...

Page 10: ...n following the isolation The volume of mixed water discharged for a period of between 5 35 seconds should be measured and should not exceed the maximum volume set out in the applicable standard or co...

Page 11: ...strainer and non return v ve f tted t the h t nd d w ter supp y nes The n et f tt ngs supp ed w th e h TMV will ensure this requirement is met If the CliniMix Thermostatic Mixing Valve is to be instal...

Page 12: ...eratures 10 2 GENERAL SERVICING General Servicing of the CliniMix CMV2 Wall Mounted Hands Free Point Of Use Thermostatic Mixers 10 2 1 STRAINER AND NON RETURN VALVES 1 t v te the Temp r ry ff fun t n...

Page 13: ...THERMOSTATIC CARTRIDGE 1 Disassemble spout and faceplate refer to 10 2 1 Strainer And Non Return Valves step 1 2 Turn the s t ng v ves t C O E p s t n 3 Break remove the plastic lock in the center of...

Page 14: ...be re installed by screwing into the mixer body until it reaches a firm stop and tightened The cartridge should be tightened to a torque of 15Nm Re install or install new plastic lock Note Plastic loc...

Page 15: ...lve fails to shut down or fails to maintain its set temperature then refer to Troubleshooting section 5 Year Maintenance Procedure Every five years the thermostatic mixer needs to have a full service...

Page 16: ...without the faceplate 3 Insert spout without faceplate and flange and secure 4 Using wrench size 23mm untight the tightening ring t v te the C nt nu us run fun t n and using wrench 16mm adjust the te...

Page 17: ...ource not found if the mixer malfunctions or should the test results fail to fall within the specified limits consider replacing the cartridge with a new one see section 11 3 Important Notes On Debris...

Page 18: ...ridge and carry out an inspection 11 4 MAINTENANCE CLEANING On a regular basis the anti splash nozzle should be inspected and cleaned if necessary This should be done immediately before sterilising is...

Page 19: ...n it 180 direction not important Place the warning tag in the keys gr ve t v te C nt nu us run Function See section 7 2 SENSOR SETTING INSTRUCTIONS WARNING Spout and water temperature flowing out from...

Page 20: ...he correct connections The thermostatic mixing valve will not shut down The hot to cold mix temperature differential is not 10 C or greater Thermostatic cartridge contains debris or is damaged Non ret...

Page 21: ...wn on the schedule in the m nuf turer s w rr nty Dur ng the w rr nty per d v n Eng neer ng w rep e r rep r ny defective products manufactured by Galvin Engineering without charge so long as the terms...

Page 22: ...ter Pressure _______kPa Make of Mixing Valve _______________________ Model No ________________________ Size __________________ Valve Location Building _________________________________________________...

Page 23: ...oning Work It is hereby certified that all the commissioning work has been carried out by the undersigned in accordance with the requirements of the Codes of Practice indicated prior Date of Valve Com...

Page 24: ...Water C One Outlet in Use All Req d Outlets in Use One Outlet in Use All Req d Outlets in Use 1 2 3 4 5 6 7 8 9 10 11 Give details of brand and model designation Commensurate with the design flow rat...

Page 25: ..._________________________Signature ______________________ Date _______________________ Maintenance Tests Yes Date of Previous Service ______________________________________________ Previous Service ca...

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