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Galvanic Applied Sciences USA, Inc.

101 Billerica Ave, Bldg. 5, Suite 104.

North Billerica, MA. 01862

Tel: 978-848-2701

Fax: 978-848-2713

Email: [email protected]

MANUAL

MoniTurb Turbidity Sensors

MoniTurb-F

12° Forward Scattered Light

MoniTurb-S

90° Side Scattered Light

MoniTurb-FS

12° / 90° Forward/Side Scattered Light

Version 1.8a

June 11, 2019

Summary of Contents for MoniTurb-F

Page 1: ...North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 1 MANUAL MoniTurb Turbidity Sensors MoniTurb F 12 Forward Scattered Light MoniTurb S 90 Side Scattered Light MoniTurb FS 12 90 Forward Side Scattered Light Version 1 8a June 11 2019 ...

Page 2: ...method 10 Maintenance 11 Replacement of measurement lamp 11 Replacement of gaskets 15 Replacement interval 18 Components model MoniTurb F 12 scattered light 19 Spare part list model MoniTurb F 12 scattered light 20 Components model MoniTurb FS 12 90 scattered light 26 Components model MoniTurb FS 12 90 scattered light Ex version 27 Spare part list model MoniTurb FS 12 90 scattered light 28 Connect...

Page 3: ...rts galvanic com 3 Copyright 2008 Galvanic Applied Sciences USA Lowell MA This manual including all of its parts are protected by copyright Any further use beyond the copyright laws is not allowed without the approval of Galvanic Applied Sciences There are no further reaching warranty claims to take because of the content of existing document ...

Page 4: ...isturbances Air and gas bubbles will cause noise and drift of the measurement signal The air bubbles are not expected at pressures upwards of 2 bar in aqueous solutions In case the process temperature should fall under the dew point or rise above 85 C purge the sensor optic housings with dry instrument air approx 10 l h Condensed water and excessive temperatures can damage the sensor and cause ina...

Page 5: ... a high risk Using the system in hazardous areas Ex Zone I Ex Zone II will only be safe with the installation of the optional special Ex proof designs including all required certifications Maintenance Always disconnect the instrument from power during maintenance replacement of components installation of additional components or any other operations at the open instrument Only qualified technical ...

Page 6: ...rument in a sealed heavy plastic bag with a desiccant added to assure clean dry storage 3 The instrument should then be stored in a protected area until time of installation Transport damage Please inspect the instrument immediately after receiving for potential shipping damages For any claims to the transportation insurance or warranty repair it is absolutely required to notify transportation dam...

Page 7: ...t beam will be attenuated and scattered in hazy products What causes turbidity Turbidity is caused by particles in transparent solutions A particle is defined as something with a different refractive index as the carrier product As particle concentration increases in a solution there is greater the light scattering this results in a greater turbidity measurement Some examples of particles are mine...

Page 8: ...d and then processed by the electronics The result displayed is the turbidity value Turbidity signal light Direct signal light Scatterd The particles inside the flowing liquid decrease the intensity of direct light beam while increasing the intensity of the scattered light i e the turbidity rises Color decreases the intensity of direct and scattered light in the same ratio therefore the turbidity ...

Page 9: ...x 0 3 µm formazin both methods will have approximately equal scatter light intensities The combination of both measurement results informs about the tendency of the particle size distribution Measurement value 90 greater than the measurement value 12 average particle size smaller as 0 3 µm Measurement value 90 less than the measurement value 12 average particle size larger as 0 3 µm Particle size ...

Page 10: ...ated measurement results Main applications are quality control filtration control oil in water etc The 90 side scatter method The side scatter method is also used at low turbidities This principle of measurement will produce measurement results related to the number of particles in the product The main application is the observation of small well distributed particles e g beyond a filter The secon...

Page 11: ...ork carefully during the replacement of the measurement lamp The lamp replacement should be done in a dry and clean location to protect the optical components from dirt Please be sure that no dust or other particles penetrates into the optical assembly Do not touch the lenses In case of dirty component please clean carefully by using fresh water and a cloth lint free dry all components by using in...

Page 12: ... Loosen all wires of the lamp cable by using the 2 mm flat blade screwdriver Remove lamp arm and cable carefully 6 Loosen Allen screws 3x by using the 1 5 mm hexagonal spanner 7 Remove lamp assembly carefully Important See Pictures 3 4 and 5 We recommend removing the lamp assembly and performing the lamp replacement procedure in a dry and clean location Picture 5 Picture 6 8 Remove screws by using...

Page 13: ... needle nose pliers Important Avoid extreme force in pulling out the lamp Picture 9 Picture 10 12 Adjust the pins of the new lamp before installation of the new measurement lamp by using the lamp socket This will allow an easy final assembly of the components 13 Remove plug from the measurement lamp and push the lamp into the barrel Picture 11 Picture 12 14 Screw in the screw joint and tighten it ...

Page 14: ...s of the lamp cable and perform a lamp test Picture 15 Picture 16 Important Please pay attention to the position of the optical assembly The three grooves on the outside of the barrel must be in line with the three Allen screws 18 Push the optical assembly into the holder 19 Tighten Allen screws 3x 20 Push lamp arm to the thread 21 Tighten lamp arm Picture 17 Picture 18 22 Tighten cable gland 23 S...

Page 15: ... Please work carefully during the replacement of the measurement gaskets The lamp replacement should be done in a dry and clean location to protect the optical components from dirt Please be sure that no dust or other particles penetrates into the optical assembly Do not touch the lenses In case of any dirty component please clean carefully by using fresh water and a cloth lint free dry all compon...

Page 16: ...sembly carefully 9 Loosen Allen screws 6pc M4 x 16 DIN 912 by using the 3 mm hexagonal spanner Picture 6 Picture 7 10 Carefully remove sapphire window out of the window holder Important note If the window sticks in the holder remove the holder first Step No 11 after that carefully push the window out of it s sealing 11 Remove the window holder carefully out of the flow cell Important note If the h...

Page 17: ...uarantee proper sealing Do not damage or sheer the O rings Picture 10 Picture 11 15 Put the new O ring into the groove of the window holder 16 Put the window into the holder Picture 12 Picture 13 17 Put a new O ring into the optic holder Important note This O ring does not have a sealing function it protects the window against damages 18 Put the optic holder over the window and screw it by using t...

Page 18: ...or arm 24 Tighten cable gland Picture 18 Picture 19 25 Screw in Allen screws and or air purge connectors 26 Functional test and eventual calibration Replacement interval The interval to replace the gaskets depends on the specific application The replacement cycle depends on process pressure process temperature sealing material and product characteristics In worst case high temperature high pressur...

Page 19: ...vanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 19 Components model MoniTurb F 12 scattered light ...

Page 20: ...01 1221 01 6 Äußere Fensterdichtung Back up window seal O Ring O ring Viton DIN3771 20 x 2 2 C208 3006 F01 7 Federring Split washer DIN128 B4 12 8 C104 1002 00 8 Zylinderschr m Innensechsk Screw hex socket head DIN912 M4x14 12 C100 1011 00 9 Lampen und Optikhalterung Lamp and optic holder mit Luftspülung with Air Purge 2 2001 0911 19 1 ohne Luftspülung without Air Purge 2 2001 0911 19 2 10 Gewinde...

Page 21: ... 1009 01 27 12 Detektorgehäuse mit Optik Ex Detector enclosure 12 deg with optic Ex 1 28 Lampengehäuse mit Optik Ex Lamp enclosure with optic Ex 1 29 Platte für Luftanschluß Plate for air purge inkl incl Pos 21 2 2001 1018 01 30 Reinigungsdüse Cleaning jet lange Version Long version 120 mm 1 2001 1033 00 kurze Version short version 80 mm 1 2001 1035 00 31 Verschraubung Reinigungsdüse Connector cle...

Page 22: ...vanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 22 Components model MoniTurb S 90 scattered light ...

Page 23: ...Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 23 Components model MoniTurb S 90 scattered light Ex version ...

Page 24: ...al O Ring O ring Viton DIN3771 20 x 2 3 C208 3006 F01 7 Federring Split washer DIN128 B4 18 C104 1002 00 8 Zylinderschr m Innensechsk Screw hex socket head DIN912 M4x14 18 C100 1011 00 9 Lampen und Optikhalterung Lamp and optic holder mit Luftspülung with Air Purge 3 2001 0911 19 1 ohne Luftspülung without Air Purge 3 2001 0911 19 2 10 Gewindestift m Innensechskant Screw hex headless DIN 913 M3x3 ...

Page 25: ...2 deg with optic Ex 1 30 90 Detektorgehäuse mit Optik Ex Detector enclosure 90 deg with optic Ex 1 31 Platte für Luftanschluß Plate for air purge 3 2001 1018 01 32 Reinigungsdüse Cleaning jet lange Version Long version 120 mm 1 2001 1032 00 kurze Version short version 80 mm 1 2001 1034 00 33 Verschraubung Reinigungsdüse Connector cleaning jet 1 4 NPT Gewinde 1 4 MNPT Thread 1 2001 1000 01 1 4 ISO ...

Page 26: ...nic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 26 Components model MoniTurb FS 12 90 scattered light ...

Page 27: ...plied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 27 Components model MoniTurb FS 12 90 scattered light Ex version ...

Page 28: ...seal O Ring O ring Viton DIN3771 20 x 2 3 C208 3006 F01 7 Federring Split washer DIN128 B4 18 C104 1002 00 8 Zylinderschr m Innensechsk Screw hex socket head DIN912 M4x14 18 C100 1011 00 9 Lampen und Optikhalterung Lamp and optic holder mit Luftspülung with Air Purge 3 2001 0911 19 1 ohne Luftspülung without Air Purge 3 2001 0911 19 2 10 Gewindestift m Innensechskant Screw hex headless DIN 913 M3x...

Page 29: ...2 deg with optic Ex 1 30 90 Detektorgehäuse mit Optik Ex Detector enclosure 90 deg with optic Ex 1 31 Platte für Luftanschluß Plate for air purge 3 2001 1018 01 32 Reinigungsdüse Cleaning jet lange Version Long version 120 mm 1 2001 1032 00 kurze Version short version 80 mm 1 2001 1034 00 33 Verschraubung Reinigungsdüse Connector cleaning jet 1 4 NPT Gewinde 1 4 MNPT Thread 1 2001 1000 01 1 4 ISO ...

Page 30: ...vanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 30 Connection model MoniTurb F 12 scattered light ...

Page 31: ...Galvanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 31 ...

Page 32: ...vanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 32 Connection model MoniTurb S 90 scattered light ...

Page 33: ...Galvanic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 33 ...

Page 34: ...nic Applied Sciences USA Inc 101 Billerica Ave Bldg 5 Suite 104 North Billerica MA 01862 Tel 978 848 2701 Fax 978 848 2713 Email liquidparts galvanic com 34 Connection model MoniTurb FS 12 90 scattered light ...

Page 35: ...32 PN 10 und and DIN 2633 PN 16 1 mm Z Y X D G W DN 25 184 184 184 169 34 5 800 DN 32 173 36 5 DN 40 177 38 5 DN 50 183 39 5 DN 65 193 193 193 180 42 0 DN 80 199 199 199 190 45 0 DN 100 212 212 212 194 47 0 900 DN 125 223 223 223 200 48 0 DN 150 238 238 238 200 48 0 1000 Flansch Flange ANSI B 16 5 150 lb in 1 mm Z Y X D G W 1 184 184 184 204 2 53 9 800 1 207 4 54 0 1 217 0 57 0 2 220 0 56 9 2 191 ...

Page 36: ...6 5 DN 40 183 39 5 DN 50 189 40 5 DN 65 193 193 193 194 45 0 DN 80 199 199 199 206 49 0 DN 100 212 212 212 220 56 0 900 DN 125 223 223 223 226 57 0 DN 150 238 238 238 240 62 0 1000 Flansch Flange ANSI B 16 5 300 lb in 1 mm Z Y X D G W 1 184 184 184 217 0 57 0 800 1 223 0 58 4 1 229 6 60 2 2 232 8 60 0 2 191 191 191 242 4 65 8 3 199 199 199 248 4 65 8 4 212 212 212 261 8 69 1 900 5 223 223 223 287 ...

Page 37: ...78 5 6 238 238 238 309 0 77 0 1000 Milchgewinde Milk fitting DIN 11851 1 mm Z Y X D W DN 25 184 184 184 151 800 DN 32 157 DN 40 159 DN 50 163 DN 65 193 193 193 170 DN 80 199 199 199 180 DN 100 212 212 212 198 900 DN 125 232 232 232 182 DN 150 238 238 238 190 1000 APV 1 mm Z Y X D G W DN 25 184 184 184 141 26 5 800 DN 32 nicht auswählbar not available DN 40 184 184 184 141 26 5 800 DN 50 141 26 5 D...

Page 38: ... 57 0 800 1 238 8 58 4 1 245 6 60 0 2 252 2 60 3 2 191 191 191 261 2 65 8 3 199 199 199 268 0 65 8 4 212 212 212 306 0 78 5 900 5 223 223 223 331 4 84 8 6 238 238 238 337 4 84 5 1000 Milchgewinde Milk fitting 1 mm Z Y X D W 1 184 184 184 151 800 1 157 1 159 2 163 2 191 191 191 170 3 199 199 199 170 4 212 212 212 198 900 5 nicht auswählbar not available 6 NPT 1 mm Z Y X H W 1 184 184 184 93 800 ...

Page 39: ...3 PN 16 1 mm V U T D G W DN 25 226 226 226 169 34 5 800 DN 32 173 36 5 DN 40 177 38 5 DN 50 183 39 5 DN 65 235 235 235 180 42 0 DN 80 241 241 241 190 45 0 DN 100 254 254 254 194 47 0 900 DN 125 265 265 265 200 48 0 DN 150 280 280 280 200 48 0 1000 Flansch Flange ANSI B 16 5 150 lb in 1 mm V U T D G W 1 226 226 226 204 2 53 9 800 1 207 4 54 0 1 217 0 57 0 2 220 0 56 9 2 233 233 233 229 8 62 5 3 241...

Page 40: ...6 5 DN 40 183 39 5 DN 50 189 40 5 DN 65 235 235 235 194 45 0 DN 80 241 241 241 206 49 0 DN 100 254 254 254 220 56 0 900 DN 125 265 265 265 226 57 0 DN 150 280 280 280 240 62 0 1000 Flansch Flange ANSI B 16 5 300 lb in 1 mm V U T D G W 1 226 226 226 217 0 57 0 800 1 223 0 58 4 1 229 6 60 2 2 232 8 60 0 2 233 233 233 242 4 65 8 3 241 241 241 248 4 65 8 4 254 254 254 261 8 69 1 900 5 265 265 265 287 ...

Page 41: ...78 5 6 280 280 280 309 0 77 0 1000 Milchgewinde Milk fitting DIN 11851 1 mm V U T D W DN 25 226 226 226 151 800 DN 32 157 DN 40 159 DN 50 163 DN 65 235 235 235 170 DN 80 241 241 241 180 DN 100 254 254 254 198 900 DN 125 265 265 265 182 DN 150 280 280 280 190 1000 APV 1 mm V U T D G W DN 25 226 226 226 141 26 5 800 DN 32 nicht auswählbar not available DN 40 226 226 226 141 26 5 800 DN 50 141 26 5 D...

Page 42: ... 57 0 800 1 238 8 58 4 1 245 6 60 0 2 252 2 60 3 2 233 233 233 261 2 65 8 3 241 241 241 268 0 65 8 4 254 254 254 306 0 78 5 900 5 265 265 265 331 4 84 8 6 280 280 280 337 4 84 5 1000 Milchgewinde Milk fitting 1 mm V U T D W 1 226 226 226 151 800 1 157 1 159 2 163 2 233 233 233 170 3 241 241 241 170 4 254 254 254 198 900 5 nicht auswählbar not available 6 NPT 1 mm Z Y X H W 1 226 226 226 93 800 ...

Page 43: ...vorbehalten Changes reserved MoniTurb F Varivent In Line 1 mm Z Y D W DN 25 nicht auswählbar not available DN 32 DN 40 190 190 180 800 DN 50 197 197 DN 65 205 205 250 DN 80 213 213 DN 100 222 222 DN 125 nicht auswählbar not available DN 150 Achtung Abmessungen ohne Prozessanschlüsse Please pay attention Dimension without process connection alle Angaben in mm all dimensions in mm Änderungen vorbeha...

Page 44: ...es Ultra filtrate Filtrate Un filtrate Condensate Process water Water in oil oil in water Description The turbidity sensor Model MoniTurb F uses the principle of 12 forward scattered light to detect suspended particles in liquids The ratio of scattered light direct light assures highly reliable and repeatable measurement results The 12 scattered light measuring result is nearly independent of part...

Page 45: ...nology Beverages Ultra filtrate Filtrate Unfiltrate Condensate Process water Water in oil oil in water Description The turbidity sensor Model MoniTurb S uses the principle of 90 side scattered light to detect suspended particles in liquids The ratio of scattered light direct light assures highly reliable and repeatable measurement results The sensor is specially designed to detect small particle s...

Page 46: ...l oil in water Description The turbidity sensor Model MoniTurb FS uses the principles of 12 forward scattered light and 90 side scattered light to detect suspended particles in liquids The ratio of scattered light direct light assures highly reliable and repeatable measurement results The 12 scattered light measuring result is nearly independent of particle size and can be correlated linearly to c...

Page 47: ...ller s option to replace or repair any defective component part of the product upon receipt of the Product at Seller s production facility transportation charges prepaid or accept the return of the defective Product and refund the purchase price paid by Buyer for that Product If requested by Buyer Seller will use its best efforts to perform warranty services at Buyer s facility as soon as reasonab...

Page 48: ...e time of shipment to Buyer when properly installed on that processor provided however that Seller does not warrant the operation of the processor or software or firmware will be uninterrupted or error free The warranty herein applies only to Products within the agreed country of original end destination Products transferred outside the country of original end destination either by the Seller at t...

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