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Governors America Corp. © 2020 Copyright All Rights Reserved

ESD5500E Series Speed Control Unit 9-2020-F  PIB1002

ProceDure

Start the engine and maintain at an idle speed for a period of time 

prior to accelerating to the operating speed.  This method separates 

the starting process so that each may be optimized for the lowest 

smoke emissions.

1.  Replace the connection between Terminals M & G with a tog-

gle switch or a normally open water jacket temperature switch. 

Other optical switch combinations can be used. 

2.  Start the engine. 

3.  If the starting smoke is excessive, the STARTING FUEL may 

need to be adjusted slightly CCW.

4.  If the starting time is too long, the STARTING FUEL may need 

to be adjusted slightly CW. 

5.  When the switch opens, adjust the SPEED RAMPING for the 

least amount of smoke when accelerating from idle speed to 

rated speed.

One of two methods of operation for the ESD5500E may be selected: Operating Speed or Idle. 

metHoD 1 - oPeratInG SPeeD

ProceDure

Start the engine and accelerate directly to the operating speed (Gen-

erator Sets, etc.).

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

metHoD 2 - IDLe SPeeD

10

mEThODS OF OPERATION

1.  Remove the connection between Terminals M and G.

2.  Start the engine and adjust the SPEED RAMPING for the least 

smoke on acceleration from idle to rated speed.

3.  If the starting time is too long, the STARTING FUEL may need to 

be adjusted slightly clockwise (CW).

full ccW = fastest

full cW = maX fuel

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

9

STARTINg FUEl ADJUSTmENT

The engine’s exhaust smoke at start-up can be minimized by complet-

ing the following adjustments:
1.  Place the engine in idle by connecting Terminals M and G. 

2.  Adjust the IDLE speed for as low a speed setting as the appli-

cation allows.  Idle speed must be set for proper start fuel and 

speed ramping function, even if the idle feature is not used.  

3.  Adjust the STARTING FUEL CCW until the engine speed begins 

to fall. Increase the STARTING FUEL slightly so that the idle 

speed is returned to the desired level. 

4.  Stop the engine.

Summary of Contents for ESD5500E Series

Page 1: ...precisely in response to transient load changes The ESD5500E controls a wide variety of engines in isochronous or droop mode when connected to a proportional electric actuator and magnetic speed senso...

Page 2: ...rved ESD5500E Series Speed Control Unit 9 2020 F PIB1002 Mount in a cabinet engine enclosure or sealed metal box Vertical orientation allows fluids to drain in moist environ ments Dimensions Avoid Ext...

Page 3: ...ositive Terminal F should be fused for 15 A 5 Magnetic speed sensors Terminals C and D must be twisted and or shielded for the entire length 6 The gap between the speed sensor and the ring gear teeth...

Page 4: ...0E WD554 5 000 127 0 266 6 6 CW 1 031 26 OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 750 146 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1 OFF O...

Page 5: ...FOR PROPER WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1...

Page 6: ...WAM MA U S A ESD5500E WD554 Lead Circuit Soft Coupling Switch 1 C1 controls the Lead Circuit The normal position is ON Move the switch to the OFF position if there is fast instability in the system Sw...

Page 7: ...de range of droop is available with the internal control droop level requirements of 10 are unusual If droop levels experienced are higher or lower than those required contact GAC for assistance NOTE...

Page 8: ...bility of missed or extra pulses The speed control unit will govern well with 1 0 V RMS speed sensor signal A speed sensor signal of 3 V AC or greater at governed speed is recommended Measurement of t...

Page 9: ...V DC then check for actuator binding linkage binding If the voltage reading is below 0 8 V DC Defective speed control unit Actuator does not energize fully 1 Measure the voltage at the battery while...

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