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Governors America Corp. © 2020 Copyright All Rights Reserved

ESD5500E Series Speed Control Unit 9-2020-F  PIB1002

unSatISfactorY Performance

SYmPtom

cHecK

ProBaBLe cauSe

Engine 

Overspeed

1.

Do Not Crank. Apply DC 

power to the governor 

system.

1.  After the actuator goes to full fuel, disconnect the speed sensor at Terminal C and  D. If the actuator 

is still at full fuel-speed then the speed control unit is defective. 

2.  If the actuator is at minimum fuel position and there exists an erroneous position signal, then check 

speed sensor cable.

2.

Manually hold the engine 

at the desired running 

speed. Measure the DC 

voltage between Termi-

nals A(-) & F(+) on the 

speed control unit.

If the voltage reading is 1.0 to 1.5 V DC:

• 

SPEED adjustment is set above desired speed

• 

Defective speed control unit

If voltage reading is above 1.5 V DC then check for:

• 

actuator binding

• 

linkage binding

If the voltage reading is below 0.8 V DC: 

• 

Defective speed control unit

Actuator does not 

energize fully

1.

Measure the voltage at 

the battery while cranking.

If the voltage is less than: 

• 

7V for a 12V system, or 

• 

14V for a 24V system, Then: Check or replace battery.

2.

Momentarily connect 

Terminals A and F. The 

actuator should move to 

the full fuel position.

1.  Actuator or battery wiring in error

2.  Actuator or linkage binding

3.  Defective actuator

3.

Measure frequency of 

magnetic speed pickup 

(or calculate).

If above 7000 Hz then add jumper to Terminal G and J.

Engine remains 

below desired 

governed speed

1.

Measure the actuator 

output, Terminals A & 

B, while running under 

governor control.

1.  If voltage measurement is within 2 V DC of the battery supply voltage level, then fuel control is 

restricted from reaching full fuel position, possibly due to mechanical governor, carburetor spring, or 

linkage interference.

2.  SPEED parameter set too low

12

TROUBlEShOOTINg (CONTINUED)

Summary of Contents for ESD5500E Series

Page 1: ...precisely in response to transient load changes The ESD5500E controls a wide variety of engines in isochronous or droop mode when connected to a proportional electric actuator and magnetic speed senso...

Page 2: ...rved ESD5500E Series Speed Control Unit 9 2020 F PIB1002 Mount in a cabinet engine enclosure or sealed metal box Vertical orientation allows fluids to drain in moist environ ments Dimensions Avoid Ext...

Page 3: ...ositive Terminal F should be fused for 15 A 5 Magnetic speed sensors Terminals C and D must be twisted and or shielded for the entire length 6 The gap between the speed sensor and the ring gear teeth...

Page 4: ...0E WD554 5 000 127 0 266 6 6 CW 1 031 26 OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 750 146 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1 OFF O...

Page 5: ...FOR PROPER WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1...

Page 6: ...WAM MA U S A ESD5500E WD554 Lead Circuit Soft Coupling Switch 1 C1 controls the Lead Circuit The normal position is ON Move the switch to the OFF position if there is fast instability in the system Sw...

Page 7: ...de range of droop is available with the internal control droop level requirements of 10 are unusual If droop levels experienced are higher or lower than those required contact GAC for assistance NOTE...

Page 8: ...bility of missed or extra pulses The speed control unit will govern well with 1 0 V RMS speed sensor signal A speed sensor signal of 3 V AC or greater at governed speed is recommended Measurement of t...

Page 9: ...V DC then check for actuator binding linkage binding If the voltage reading is below 0 8 V DC Defective speed control unit Actuator does not energize fully 1 Measure the voltage at the battery while...

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