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Governors America Corp. © 2020 Copyright All Rights Reserved

ESD5500E Series Speed Control Unit 9-2020-F  PIB1002

6

START ThE ENgINE

The speed control unit governed speed setting is factory set at approximately engine idle speed. (1000 Hz., speed sensor signal or 600 RPM) 

If the engine does not start, adjustment of the speed potentiometer may be required.

Crank the engine with DC power applied to the governor system.  The actuator will energize to the maximum fuel position until the engine 

starts. The governor system should control the engine at a low idle speed.  If the engine is unstable after starting, refer to Section 8 ADJUST-

ING FOR STABILITY.

7

gOvERNOR SPEED SETTINg

5

ADJUSTmENTS BEFORE ENgINE STARTUP

Make sure the following adjustments are set before starting the engine.

GAIN

Middle Position

STABILITY

Middle Position

SPEED TRIM CONTROL

Middle Position

STARTING FUEL

Full CW (MAX fuel)

SPEED RAMPING

Full CCW (fastest)

The governed speed set point is increased by clockwise rotation of the 

SPEED adjustment control. Remote speed adjustment can be obtained 

with an optional 5 kΩ Speed Trim Control potentiometer. 

8

ADJUSTINg FOR STABIlITy

 

Once the engine is running at operating speed and at no load, the 

following governor performance adjustments can be made to increase 

engine stability.

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

Parameter

ProceDure

GAIN

1.  Rotate the GAIN adjustment clockwise until instability develops. 

2.  Gradually move the adjustment counterclockwise (CCW) until stability returns.

3.  Move the adjustment one division further counterclockwise to ensure stable performance (270° potentiometer). 

4.  If instability persists, adjust the next parameter.

STABILITY

Follow the same adjustment procedure, steps 1 - 3, as the GAIN parameter.

Normally, adjustments made at no load achieve satisfac-

tory performance. If further performance improvements 

are required, refer to Section 12 TROUBLESHOOTING. 

note

5.000

(127)

Ø0.266

(6,6)

CW

*

SEE SPECIFIC ACTUATOR PUBLICATION FOR PROPER

WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE

1.031

(26)

*

OPTIONAL ACTUATOR

CABLE SHIELDING TO

MEET CE DIRECTIVE

5.750

(146)

5.000

(127)

5.500

(140)

A B C D E F G H J

L M N P

ACTUATOR

PICK-UP

BATTERY

AUX

10V

OUTPUT

C1 OFF

ON

LEAD CIRCUIT

OFF

ON

C2

SOFT COUPLING

BATTERY

_

+

S1

FUSE

15A MAX

GROUND REFERENCE

ADD JUMPER FOR 12V

BATTERY OR ACTUATOR

CURRENTS ABOVE 5A

SPEED TRIM

CONTROL - 5K

K

CLOSE FOR DROOP

CLOSE FOR IDLE

ACTUATOR

MAGNETIC

PICK-UP

DROOP

IDLE

-     +

CAUTION

ENGINE SPEED CONTROL

COMPONENT. WHEN INSTALLING

OR SERVICING REFER TO

PRODUCT PUBLICATION.

SPEED CONTROL UNIT

ACCESSORY POWER

SUPPLY

ACCESSORY INPUT

DROOP

IDLE

SPEED

E3

GAIN

STABILITY

SWITCH

PROFILE

SPEED

RAMPING

STARTING

FUEL

E2

E1

DEAD TIME

COMPENSATION

JUMPER

S/N :

MODEL:

GA C

OVERNORS

MERICA

ORP.

MADE IN AGAWAM, MA  U.S.A.

ESD5500E

WD554

IMPORTANT:

Speed Adjustment Is a 25 

Turn Potentiometer 

Summary of Contents for ESD5500E Series

Page 1: ...precisely in response to transient load changes The ESD5500E controls a wide variety of engines in isochronous or droop mode when connected to a proportional electric actuator and magnetic speed senso...

Page 2: ...rved ESD5500E Series Speed Control Unit 9 2020 F PIB1002 Mount in a cabinet engine enclosure or sealed metal box Vertical orientation allows fluids to drain in moist environ ments Dimensions Avoid Ext...

Page 3: ...ositive Terminal F should be fused for 15 A 5 Magnetic speed sensors Terminals C and D must be twisted and or shielded for the entire length 6 The gap between the speed sensor and the ring gear teeth...

Page 4: ...0E WD554 5 000 127 0 266 6 6 CW 1 031 26 OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 750 146 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1 OFF O...

Page 5: ...FOR PROPER WIRING OF ACTUATOR BASED ON BATTERY VOLTAGE OPTIONAL ACTUATOR CABLE SHIELDING TO MEET CE DIRECTIVE 5 000 127 5 500 140 A B C D E F G H J L M N P ACTUATOR PICK UP BATTERY AUX 10V OUTPUT C1...

Page 6: ...WAM MA U S A ESD5500E WD554 Lead Circuit Soft Coupling Switch 1 C1 controls the Lead Circuit The normal position is ON Move the switch to the OFF position if there is fast instability in the system Sw...

Page 7: ...de range of droop is available with the internal control droop level requirements of 10 are unusual If droop levels experienced are higher or lower than those required contact GAC for assistance NOTE...

Page 8: ...bility of missed or extra pulses The speed control unit will govern well with 1 0 V RMS speed sensor signal A speed sensor signal of 3 V AC or greater at governed speed is recommended Measurement of t...

Page 9: ...V DC then check for actuator binding linkage binding If the voltage reading is below 0 8 V DC Defective speed control unit Actuator does not energize fully 1 Measure the voltage at the battery while...

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