Furuno NAVpilot-500 Installation Manual Download Page 5

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SYSTEM CONFIGURATION

12-24 VDC

Processor Unit

FAP-5002

Control Unit

FAP-5001/5011 (Max. 6)*

Heading sensor

PG-500

Rudder Reference Unit

FAP-6111

Remote Controller

Distributor FAP-6800

Remote Controller

Reversible pump or

Electromagnetic valve unit

External buzzer

Navigator

(NMEA0183)

RD-30 (Max. 3)

(NMEA0183)

Clutch

Remote Controller

Remote controler
Dial type: FAP-5551, FAP-5552
Button type: FAP6211, FAP-6212
Lever type: FAP-6221, 6222
Dodge type: FAP-6231, 6232

: Standard
: Option
: User supply

Ship's steering system

*: Any combination of FAP-5001 and 5011 is available.

Summary of Contents for NAVpilot-500

Page 1: ...PRINTED IN JAPAN AUTOPILOT NAVpilot 500 511...

Page 2: ...ST EDITION FIRST EDITION APR APR 2003 2003 Printed in Japan Printed in Japan All rights reserved All rights reserved D D DEC DEC 15 2003 15 2003 PUB No PUB No IME 72500 D IME 72500 D 00014698802 00014...

Page 3: ...o a magnetic compass Control unit Standard Steering compass compass 0 45 m 0 3 m Confirm that the power supply voltage is compatible with the voltage rating of the equipment Connection to the wrong po...

Page 4: ...WIRING 2 1 2 1 Wiring System 2 1 2 2 Processor Unit 2 2 2 3 Control Unit 2 7 2 4 Remote Controllers option 2 8 2 5 Connection of Instruments FI 30 2 11 2 6 Input Output Sentences 2 12 3 ADJUSTMENTS 3...

Page 5: ...ote Controller Remote Controller Reversible pump or Electromagnetic valve unit PC External buzzer Navigator NMEA0183 RD 30 Max 3 NMEA0183 Clutch Remote Controller Remote controler Dial type FAP 5551 F...

Page 6: ...ts SP64 01401 1 set For Processor Unit fuse Accessories FP64 01001 1 set For Control Unit terminator Standard supply for Navpilot 511 Name Type Code No Qty Remarks Control Unit FAP 5011 E 1 Processor...

Page 7: ...connector w CP64 01100 FAP 6231 E 000 090 251 1 set Dodge type w connector Remote Controller FAP 6232 E 000 090 279 1 set Dodge type no connector Distributor FAP 6800 000 090 242 1 set For 3 remote c...

Page 8: ...vi This page is intentionally left blank...

Page 9: ...Use the supplied display hard cover when the system is not in use Do not mount the display unit under Plexiglas or any other type of shielding which could trap heat and moisture or magnify sunlight en...

Page 10: ...on using the template sheet supplied 2 Screw four threaded rods supplied into holes on the back of the control unit tightly 3 Pass four threaded rods screwed at step 2 through holes made at step 1 fla...

Page 11: ...ob 02 139 1032 100 298 472 2 Bracket 03 153 1155 100 288 890 2 Pan head screw M4x10 000 881 964 4 Tapping screw 5x20 000 802 081 4 1 Fix the hanger to the mounting location with four tapping screws su...

Page 12: ...t under the pitching and rolling normally encountered on the vessel Leave sufficient space around the unit for maintenance and servicing Recommended maintenance space appears in the outline drawing at...

Page 13: ...the rudder as shown below where the following conditions are satisfied Use four tapping screws and flat washers supplied to fasten the rudder reference unit with gasket supplied 350 mm Y2 600 mm X1 X2...

Page 14: ...maybe too fast for the pilot to deliver proper performance The rudder deadband will decrease and the Navpilot System may not apply enough voltage for the pump motor to start because the applied Duty...

Page 15: ...030 Mounting the hunger for FAP 5551 5552 For handheld operation in the opposite direction reverse the switch and dial blocks so that the dial is readable To do this loosen the four screws shown belo...

Page 16: ...ON OF UNITS 1 8 Button type remote controller FAP 6211 6222 FAP 6211 bulkhead mounting Lever type remote controller FAP 6221 6222 Allow sufficient space around the unit for maintenance FAP 6221 bulkhe...

Page 17: ...Type Code No Qty Panel OP64 4 009 006 370 1 O ring 64 015 4524 009 006 180 1 Hex nut M4 000 863 106 4 Flat washer M4 000 864 256 4 Spring washer M4 000 868 786 4 Contents of OP64 5 Name Type Code No...

Page 18: ...1 INSTALLATION OF UNITS 1 10 FAP 6221 flush mounting OP64 5 Distributor FAP 6800 For thin walls use nuts bolts and washers all are local supplied instead of wood screws FAP 6800 desktop mounting...

Page 19: ...ystem All units are connected to the processor unit The cables should be separated as far as possible from cables carrying radio frequency or pulsed signals At least one meter separation is recommende...

Page 20: ...nscrew five pan head screws to dismount the clamp stopper Processor unit clamp stopper 3 Twist cable cores and then insert them into the cable block as appropriate 4 For NMEA cable wind vinyl tape loc...

Page 21: ...ad screwdriver Lower cable block Upper cable block Picking up the cable block 2 Using a slotted head screwdriver having a blade of 2 mm approximately loosen the fixing screws on the upper cable block...

Page 22: ...B9 TB10 1 2 3 4 5 1 2 3 4 JP 2 Processor unit inside view 2 2 3 Power and Motor cable For ship s mains cable and motor line cable use the recommended shielded cable referring to the table shown below...

Page 23: ...B GND POWER POWER SOL A SOL B TB2 TB1 TB3 PWR SHLD B C SHLD BUZZ Hydraulic linear drive MOTOR A MOTOR B GND POWER POWER SOL A SOL B TB2 TB1 Solenoid Solenoid GND Solenoid Solenoid valve Connecing a r...

Page 24: ...4302 DO NOT cut the red jumper 2 Make the cable connection as shown below 3 Change the position of jumper switch JP 2 from 3 4 to 1 2 referring to the illustration shown on page 2 4 4 Set SELECT RRU t...

Page 25: ...MJ A7SPF0012 100 10 m option to connect two control units Note 1 Ports are not location specific so you may use them at the back of the control unit whichever Note 2 Attach the terminator MJ A7SPF0011...

Page 26: ...STEM SETUP menu See page 3 15 Remote controllers with connector Remote controller without connector FAP 5551 dial FAP 6211 button FAP 6221 lever FAP 6231 dodge FAP 5552 dial FAP 6212 button FAP 6222 l...

Page 27: ...1 lever FAP 6211 button 6221 lever FAP 6211 button 6221 lever FAP 6211 button 6221 lever Connection of button or lever remote controllers Dodge remote controller with distributor Maximum six dodge typ...

Page 28: ...Different types of remote controllers cannot be connected FAP 6211 button Processor unit FAP 6221 lever FAP 6231 dodge FAP 6211 button FAP 6221 lever FAP 6231 dodge Wrong connection 1 Wrong connection...

Page 29: ...its graphic display To connect the NAVpilot 500 to the FI 30 server see the connection diagram shown below OUT A 1 OUT B 2 IN A 3 IN B 4 F G 1 12V 2 0 V 3 OUTPUT A 4 OUTPUT B 10 INPUT A 11 INPUT B NM...

Page 30: ...B Cross track error APB XTE RMB Heading HDT HDG HDM Depth DPT DBT Water temperature MTW Input Output Wind direction speed VPW MWD MWV Auto pilot mode Rudder angle Bearing error NMEA IN OUT Output only...

Page 31: ...MENU DOCKSIDE SETUP SEA TRIAL DISPLAY SETUP DATA CALIBRATION PARAMETER SETUP SYSTEM SETUP ALARM MENU ADJUST RUD REF UNIT NO RUDDER TEST NO SET CENTER RUDDER POS NO AUTO TUNING NO COMPASS CALIBRATION...

Page 32: ...NG NO BOAT TYPE PLANING BOAT LENGTH 35 ft 10 7 m MAX SPD 30 kt 55 6 km h ADJUST RUDDER REF UNIT AUTO RUDDER LIMIT 10 MANUAL RUDDER LIMIT 20 RUDDER TEST NO RATE OF TURN 3 s COMPASS TYPE PG 500 COMPASS...

Page 33: ...oil cylinder If necessary bleed air from the oil cylinder by moving the rudder automatically or manually WARNING Confirm that no one is near the rudder when bleeding air from oil cylinder The rudder m...

Page 34: ...MENU TURN MENU key twice to finish 3 2 4 Selecting boat type Select your boat type PLANING SEMI_PLANING or DISPLACEMENT depending on your boat specification The type of boat selected affects the steer...

Page 35: ...INISHED 40 20 10 0 0 10 20 40 Adjust RRU menu Ex Navpilot 500 3 Steer the helm to port direction fully The current degree of the rudder reference unit arm is shown at the top of the menu 4 Rotate the...

Page 36: ...T 2 Press the course control knob and the current value is circumscribed with a double rectangle 3 Rotate the course control knob to set the rudder limit desired Setting range 1 to 45 4 Press the cour...

Page 37: ...changing speed Set the course changing speed the speed in degree per second when turning the boat in the AUTO or NAV mode 1 Rotate the course control knob to select RATE OF TURN on the DOCKSIDE SETUP...

Page 38: ...400 4800 Compass baud rate options window 3 Rotate the course control knob to select the baud rate from among 4800 9600 19200 and 38400 bps For PG 500 select 4800 bps default setting 4 Press the cours...

Page 39: ...ed and confirmed 1 Open the INSTALLATION menu 2 Rotate the course control knob to select SEA TRIAL 3 Press the course control knob to show the SEA TRIAL menu COMPASS CALIBRATION MAGNETIC VARIATION AUT...

Page 40: ...te that the boat will turn to starboard with the degree set at MANUAL RUDDER LIMIT on the DOCKSIDE SETUP menu refer to the section 3 2 9 MANUAL Use the helm to turn the boat for calibration 4 Press th...

Page 41: ...on data from the navigator connected 4 Press the course control knob When selecting MANUAL rotate the course control knob to set the variation value consulting a nautical chart Setting range W99 9 to...

Page 42: ...ontrol knob to return to the SEA TRIAL menu 3 3 5 Setting the rudder at the zero position You must set the rudder position at zero degrees on the sea trial menu If this setting is not completely the b...

Page 43: ...Confirm that you have enough open water around you and then run the boat straightly between 10 and 12 knots straight to windward 2 Rotate the course control knob to select AUTO TUNING from the SEA TR...

Page 44: ...PUSH MENU KEY TO RETURN TO PREVIOUS MENU PUSH MENU KEY TO RETURN TO PREVIOUS MENU SPEED UNIT RANGE UNIT nm WIND SPEED UNIT kt DEPTH UNIT ft WATER TEMP UNIT F POSITION FORMAT DD MM MMM HEADING DISPLAY...

Page 45: ...MPH Depth Unit Choose unit of depth measurement ft m FA P B Passi Braza Water Temp Unit Choose unit of water temperature measurement F C Position Format Choose how many digits or seconds to display af...

Page 46: ...scribed with a double rectangle 3 Rotate the course control knob to set offset Setting range 50 to 50 4 Press the course control knob to finish 3 5 2 TEMP CALIBRATION Offset the water temperature data...

Page 47: ...SCREEN SETUP DATA NO MEMORY CLEAR ALL CLEAR OFF KEY BEEP ON LOCK UNLOCK LANGUAGE ENGLISH PANEL DIMMER 8 REMOTE CONT 1 NFU REMOTE CONT 2 NFU CSE AFTER REMOTE PRESENT SIMULATION MODE OFF RECEIVE SCREEN...

Page 48: ...SE Course after remote options window Ex Navpilot 500 PREVIOUS COURSE The previous course before using the remote controller PRESENT COURSE The heading at the moment the remote controller is turned of...

Page 49: ...1 IN OUT PORT 1 port and NMEA 2 OUT PORT 2 port 1 Open the SYSTEM SETUP menu referring the previous paragraph 2 Rotate the course control knob to select the NMEA version below of PORT 1 or PORT 2 3 P...

Page 50: ...N RMB ON RMC ON RSA ON VBW OFF VHW ON VTG ON WPL OFF XTE ON ZDA OFF AAM ON ALR ON BWC OFF BWR OFF DBT ON DPT ON GGA ON GLC OFF GLL ON GNS OFF HDG OFF HDT OFF HSC OFF MTW ON MWV ON RMA ON RMB ON RMC ON...

Page 51: ...e control knob Confirming the input sentences The RECEIVING SENTENCE window shows the current input sentences 1 Open the SYSTEM SETUP menu 2 Rotate the course control knob to select RECEIVING SENTNECE...

Page 52: ...LER 2 NFU CSE AFTER REMOTE PRESENT COURSE NEXT PAGE OFF PREVIOUS PAGE PORT 1 FORMAT NMEA0183 V1 5 DATA OUT PORT 2 FORMAT NMEA0183 V1 5 DATA OUT SIMULATION MODE OFF MEMORY CLEAR NO Page 1 Page 2 PUSH M...

Page 53: ...operation Heading Rudder angle Alarms Waypoint switch Wind data Depth Speed Time 1 Open the SYSTEM SETUP menu 2 Rotate the course control knob to select SIMULATION MODE 3 Press the course control kno...

Page 54: ...3 ADJUSTMENTS 3 24 This page is intentionally left blank...

Page 55: ...100 000 147 018 1 FLAT WASHER M4 SUS304 000 864 126 4 WING NUT M4 SUS304 000 863 331 4 SPPING WASHER M4 SUS304 000 864 256 4 THREADED ROD M4X50 SUS304 000 147 539 4 PROCESSOR UNIT INSTALLATION MATERIA...

Page 56: ...UT M4 SUS304 000 863 106 4 FLAT WASHER M4 SUS304 000 864 126 4 THREADED ROD M4X50 SUS304 000 147 539 4 SPPING WASHER M4 SUS304 000 864 256 4 PROCESSOR UNIT INSTLLATION MATERIALS PROCESSOR UNIT INSTLLA...

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Page 67: ...ENOID VALVE REVERSIBLE PUMP 2 2 2 12 24VDC GND IV 1 25SQ 1 AWG AWG 3 3 1 2 3 TB3 B C_POWER B C SHIELD MOTOR MOTOR BYPASS CLUTCH BYPASS CLUTCH EXTERNAL ALARM AWG 3 HYDRAULIC LINER DRIVE 4 5 6 EXT_BUZZ...

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