background image

- 7 -

 

 

Instruction Manual

PG Interface (5 V Line Driver) Card "OPC-G1-PG22"

 

 

 

Thank you for purchasing this PG interface card containing 5 V line driver card (hereinafter called PG interface card), "OPC-G1-PG22."

 

Mounting this card on your FRENIC-MEGA enables synchronous operation of two motors using PGs or frequency command entry by 
pulse train input. 

 

 Mounting this interface card disables the pulse train input function assigned to the inverter's [X7] terminal. 

 The FRENIC-MEGA has three option connection ports--A-, B-, and C-ports. Connect this PG interface card to the C-port. 

The A- and B-ports cannot accept this card. Mounting this card occupies also the B-port space so that any option card cannot 
be connected to the B-port. 

1 Check 

that: 

(1)  A PG interface card and four screws (M3 

×

8) are 

contained in the package. 

(2) The PG interface card is not damaged during 

transportation--no defective devices, dents or warps. 

(3)  The model name "OPC-G1-PG22" is printed on the PG 

interface card. (See Figure 1.1.) 

If you suspect the product is not working properly or if you 
have any questions about your product, contact the shop where 
you bought the product or your local Fuji branch office. 

 

 

 

Figure 1.1    Front of Card 

Figure 1.2    Back of Card 

2 Installation 

Before starting installation and wiring, turn OFF the power and wait at least five minutes for inverters with a capacity of 22 kW or 
below, or at least ten minutes for inverters with 30 kW or above. Make sure that the LED monitor and charging lamp are turned OFF. 
Further, make sure, using a multimeter or a similar instrument, that the DC link bus voltage between the terminals P(+) and N(-) has 
dropped to the safe level (+25 VDC or below).

 

Otherwise, electric shock could occur. 

 

(1)  Remove the front cover from the inverter and expose the control printed circuit board (control PCB). The PG interface card can be 

connected to the C-port (CN6) only. (Figure 2.1) 

 

 

To remove the front cover, refer to the FRENIC-MEGA Instruction Manual, Section 2.3. For inverters with a capacity of 30 kW or 
above, open also the keypad enclosure.

 

(2)  Insert connector CN1 on the back of the PG interface card (Figure 1.2) into the C-port (CN6) on the inverter's control PCB. Then 

secure the card with the four screws that come with the card. (Figure 2.3) 

 

Check that the positioning cutout (Figure 1.1) is fitted on the tab (

c

 in Figure 2.2) and connector CN1 is fully inserted 

(

d

 in Figure 2.3). Figure 2.3 shows the PG interface card correctly mounted. Do not connect the interface card to the 

ports other than C-port. Doing so may damage the card

.

 

(3)  Perform wiring to the PG interface card. 

 

  Refer to Section 3 "Wiring."

 

(4)  Put the front cover back into place. 

 

 

To put back the front cover, refer to the FRENIC-MEGA Instruction Manual, Section 2.3. For inverters with a capacity of 30 kW or 
above, close also the keypad enclosure.

 

 

 

 

Figure 2.1    Option Connection Ports 

Figure 2.2    Mounting PG Interface Card 

Figure 2.3  Mounting Completed 

 

c

 

Screw holes (right) 

J1 

CN1 

Model name 

Positioning cutout 

Release knob 

Screw holes (left)

SW1

 Fit the positioning cutout of the card over 

the tab on the inverter to determine the 
mounting position. 

Insert connector CN1 on the card into
the C-port (CN6) on the inverter's
control PCB.

 

 

CN6

 

CN5

 

CN4

 

C-Port 

B-Port 

A-Port 

  Available 
(B port also 

occupied) 

Not available 

Summary of Contents for OPC-G1-PG22

Page 1: ...B Port B Port 1 1 PG M3 8 4 2 PG 3 PG OPC G1 PG22 1 1 1 1 1 2 2 22kW 5 30kW 10 LED P N DC 25V 1 PG C Port CN6 2 1 FRENIC MEGA 2 3 30kW 2 PG 1 2 CN1 C Port CN6 2 3 PG 1 1 2 2 CN1 2 3 2 3 C Port 3 PG 3...

Page 2: ...3 PG 3 1 3 1 3 2 3 3 PG PG 100m PG CM PG 1 2 PG PG 7 5kW 3 3 75kW 3 1 M2 0 22 0 25N m 1 AWG16 24 6 7mm 1 105 UL DC 5V INT EXT PO PI YA YB YZ XA XB XZ CM J1 YA YB YZ XA XB XZ DC 5V CM CM PO CM CM 3 1 3...

Page 3: ...PO 4 PG DC 5V 0 10 300mA 3 CM 5 PG CM YA YA PG A YA YA PG A YB YB PG B YB YB PG B YZ YZ PG Z YZ YZ PG Z XA XA PG A XA XA PG A XB XB PG B XB XB PG B XZ XZ PG Z XZ XZ PG Z 1 PG 300mA J1 EXT 6 2 PG PG PI...

Page 4: ...J1 6 1 6 1 6 1 PG J1 INT Max 300mA J1 EXT PI DC 5V 10 J1 INT EXT J1 INT EXT 6 1 J1 6 2 PG PG YZ XA XB XZ 6 2 SW1 YA YB YA YB PO CM 6 2 SW1 1 YZ 1 OFF ON XA 2 OFF ON XB 3 OFF ON XZ 4 OFF ON 1 ON INT EX...

Page 5: ...MEGA PG 2 ROM 7 1 FRENIC MEGA 7 1 ROM ROM 1 F42 A14 b14 r14 2 Y X 0 V f FRENIC MEGA 4 FRN G1 3510 1 2 V f 3 V f 4 5 6 3 V f 4 6 1 2 F42 A14 b14 r14 FRENIC MEGA 3 PG 4 ROM 5_14 FRENIC MEGA 3 4 6 LED 5_...

Page 6: ...128 220 FAX 0120 128 230 INR SI47 1475b JE OPC G1 PG22 FRENIC MEGA OPC G1 PG22 5Vdc 10 FRENIC MEGA PO YA PO CM PI U V W M M U V W M M L1 R PO PO PI G G L2 S L3 T L1 R L2 S L3 T EXT INT J1 EXT INT J1 Y...

Page 7: ...r a similar instrument that the DC link bus voltage between the terminals P and N has dropped to the safe level 25 VDC or below Otherwise electric shock could occur 1 Remove the front cover from the i...

Page 8: ...he CM terminal on the card and be open at the PG side If malfunctioning due to noise causes a problem winding the shielded cable around a ferrite core by one or two turns may reduce the problem Figure...

Page 9: ...signal fed back from the slave PG YZ YZ phase pulse input from slave PG Input terminal for Z phase signal fed back from the slave PG XA XA phase pulse input from reference PG Input terminal for A pha...

Page 10: ...reaks in the PG cable It is possible to enable disable this detection function in each of the YZ XA XB and XZ phases Please refer to Table 6 2 when enabling disabling the detection function for each p...

Page 11: ...quired Required 4 Dynamic torque vector control with speed sensor Required Required 5 Vector control without speed sensor Required 6 Vector control with speed sensor Required Required Synchronous oper...

Page 12: ...yer be connected to the CM terminal on the card and be open at the PG side If the wiring between the PG and the inverter is long interference of A and B phases may cause PG signal malfunctions resulti...

Reviews: