Frymaster FilterQuick FQG30-T Installation, Operation And Maintenance Manual Download Page 5

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Table of Contents

Warranty Statement ............................................................................... i

Section 1

Introduction ......................................................................................... 1-1

Section 2

Installation ........................................................................................... 2-1

Section 3

Operation Instructions ....................................................................... 3-1

Section 4

Preventative Maintenance ................................................................. 6-1

Section 5

Operator Troubleshooting .................................................................. 7-1

Section A

Bulk Oil Instructions .......................................................................... A-1

Summary of Contents for FilterQuick FQG30-T

Page 1: ...rmation and models are released Visit our website for the latest manual Part Number FRY_IOM_8197476 09 2017 8197476 Original Instructions FOR YOUR SAFETY Do Not Store or use gasoline or other flammabl...

Page 2: ...testing of that system at test pressures in excess of psi 3 5 kPa 13 84 inches W C The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve duri...

Page 3: ...Mobile marine or concession conditions of this fryer should be avoided to ensure optimum performance DANGER The front ledge of the fryer is not a step Do not stand on the fryer Serious injury can res...

Page 4: ...cial applications for example in kitchens of restaurants canteens hospitals and in commercial enterprises such as bakeries butcheries etc but not for continuous mass production of food NOTICE The appl...

Page 5: ...ranty Statement i Section 1 Introduction 1 1 Section 2 Installation 2 1 Section 3 Operation Instructions 3 1 Section 4 Preventative Maintenance 6 1 Section 5 Operator Troubleshooting 7 1 Section A Bul...

Page 6: ...s necessitated by the frypot replacement Components that are not part of the frypot assembly such as the blower gas valve micro switches doors and cabinetry are not covered by the frypot warranty Leak...

Page 7: ...d to maintain the warranty improper maintenance damage in shipment abnormal use removal alteration or obliteration of either the rating plate or the date code on the heating elements operating the fry...

Page 8: ...rypot design with no tubes which makes cleaning the stainless frypot quick and easy Heating is supplied by a pair of infrared burner assemblies mounted on each side of the frypot A dedicated blower mo...

Page 9: ...icer CAUTION Battery may explode if mistreated Do not recharge disassemble or dispose of in fire 1 3 Information for the FQ4000 Touchscreen Controllers FCC COMPLIANCE This equipment has been tested an...

Page 10: ...d installation personnel are individuals firms corporations and or companies which either in person or through a representative are engaged in and are responsible for the installation of gas fired app...

Page 11: ...d to the freight company or carrier immediately upon discovery A concealed damage claim must be submitted within 15 days of the date of delivery Ensure that the shipping container is retained for insp...

Page 12: ...n may be obtained by contacting your local FAS Distributor Service may also be obtained by calling the Frymaster Service Department at 1 800 551 8633 or 1 318 865 1711 or by email at fryservice welbil...

Page 13: ...quipment or injury to personnel Where conflicts exist between instructions and information in this manual and local or na tional codes or regulations installation and operation shall comply with the c...

Page 14: ...tlet of the fryer to the lower edge of the ventilation filter bank Filters should be installed at an angle of 45 Place a drip tray beneath the lowest edge of the filter For U S installation NFPA stand...

Page 15: ...ate on the inside of the fryer door for proper voltages DANGER This appliance is equipped with a special grounding plug for your protection against electrical shock and must be plugged directly into a...

Page 16: ...stible material at all times 2 Frymaster recommends that the minimum distance from the flue outlet to the bottom edge of the hood be 24 in 600 mm when the appliance consumes more than 120 000 BTU per...

Page 17: ...ng Max Pressure WC kPa mbar 14 3 48 34 84 14 3 48 34 84 Orifice Size mm 3 18 2 10 Number of Orifices 2 2 Burner Manifold Pressure WC kpa 3 00 0 73 8 25 2 5 1 mbar 10 2 mm H2O CE Standard for Gas Press...

Page 18: ...y contact the local gas company or an authorized ser vice agency for service The size of the gas line used for installation is very important If the line is too small the gas pressure at the burner ma...

Page 19: ...ECH REPUBLIC CZ GREECE GR IRELAND IE ITALY IT PORTUGAL PT SLOVAKIA SK SPAIN ES UNITED KINGDOM GB II2H3 G20 20 G30 G31 28 30 37 LUXEMBOURG LU II2E3B P G20 G25 20 G30 G31 50 NETHERLANDS NL II2L3B P G25...

Page 20: ...ing your unit will cause damage to the frypot and can cause a fire Always ensure that cooking oil or water is in the frypot before firing your unit 4 The burner manifold pressure should be checked at...

Page 21: ...CE Gas Conversion Kits for Units with Gas Valve 810 1715 G20 or G25 Natural to G30 or G31 Gas G30 or G31 to G20 or G25 Natural Gas PN 826 2975 PN 826 2976 CE GAS CONVERSION INSTRUCTIONS 1 Between G20...

Page 22: ...ccordance with the provided instructions If the restraints are disconnected for ser vice or other reasons they must be reconnected before the fryer is used DANGER Hot oil can cause severe burns Avoid...

Page 23: ...CK FQG30 T GAS FRYER CHAPTER 3 OPERATING INSTRUCTIONS TYPICAL CONFIGURATION 2FQG30 T SHOWN NOTE The appearance of your fryer may differ slightly from that shown depending upon configuration and date o...

Page 24: ...en the oil is heated to cooking temperature WARNING The FQG30 T is not intended to use solid shortening without a solid shortening kit installed The use of solid shortening without a solid shortening...

Page 25: ...uring the heating process to ensure all the shortening in the drain and vat are liquified When the frypot temperature reaches 180 F 82 C the unit will automatically switch to the heating mode and PREH...

Page 26: ...neywell ON OFF Honeywell ON OFF For CE Fryers Placing the ON OFF switch in the OFF position also turns off the gas valve 2 Filter the oil and clean the fryers See Chapters 5 and 6 3 Clean the filter p...

Page 27: ...will last approximately two days Components of the system are annotated at the right see Figure 1 NOTE The frypots will require manual filling upon startup and after a clean boil out or cold clean un...

Page 28: ...ons 1 Open the cabinet and slide the JIB from the cabinet see Figure 4 Figure 4 2 Remove the cap and pour any remaining oil in the con tainer into all fry vats equal ly see Figure 5 3 Place new JIB up...

Page 29: ...r paper MUST be replaced daily or when the sediment level exceeds the height of the hold down ring 3 4 2 Preparing the FilterQuick with FQ4000 Filtration System for Use with Filter Paper or Filter Pad...

Page 30: ...WDER WITH THE PAD 7 Push the filter pan back into the fryer positioning it under the fryer Ensure P is NOT displayed on the controller The filtration system is now ready for use DANGER Do not drain mo...

Page 31: ...of cleaner and the length of time the cleaner remains on the food contact surfaces 4 2 DAILY CHECKS AND SERVICE 4 2 1 Inspect Fryer and Accessories for Damage Look for loose or frayed wires and cords...

Page 32: ...cloth to remove accumula tions of oil and dust 4 3 WEEKLY CHECKS AND SERVICE 4 3 1 Clean Behind Fryers Clean behind fryers Shut off and disconnect the gas Use the manual gas shut off valve to shut of...

Page 33: ...TERLY CHECKS AND SERVICE 4 5 1 Clean Combustion Air Blower Assembly 1 Disconnect the blower wiring harness and remove the four blower mounting nuts See Figure 2 2 Remove the blower from the fryer cabi...

Page 34: ...late with one or two locking nuts see illustration on the following page Loosen the nut s enough to allow the plate to be moved Adjust the position of the plate to open or close the air intake opening...

Page 35: ...the pre filter is tight If the cap is not tight air will leak around the pre filter and slow the return of oil 4 6 SEMI ANNUAL CHECKS AND SERVICE 4 6 1 Clean Gas Valve Vent Tube NOTE This procedure is...

Page 36: ...lation is in serviceable condition Verify that wiring harnesses and connections are tight and in good condition 4 7 2 Built In Filtration System Inspect all oil return and drain lines for leaks and ve...

Page 37: ...t failure of a small component may often be indicative of potential failure or incorrect functioning of a more important component or system If you are in doubt as to the proper action to take do not...

Page 38: ...ore CHANGE FILTER PAPER prompts Fryer does not heat A Drain valve not fully closed B Gas valve is not turned on C Manual gas shut off valve closed D Improperly connected quick disconnect fitting on ga...

Page 39: ...and call your FAS for assistance FQ4000 displays RECOVERY FAULT and alarm sounds Recovery time exceeded maximum time limit Clear error and silence the alarm by pressing the check button Maximum recove...

Page 40: ...art another filtration cycle Change filter pad if prompted B Wait 15 minutes and try again Drain valve or return valve stays open A Valve Interface Board has failed B Actuator has failed Call your FAS...

Page 41: ...e is facing up Verify that O rings are present and in good condition on filter pan connection fitting C Clean pre filter see section 4 5 4 and ensure it is tightened with the attached wrench 5 3 1 Inc...

Page 42: ...inutes until the issue is repaired Auto filtration and auto top off are disabled until the fryer is reset ENTER CODE 13 FAS tech enters tech code to reset fryer FILL VAT FROM DRAIN PAN 14 Press the ch...

Page 43: ...switch is off only on solid shortening units F Blown fuse A Fryer temperature must be at setpoint B Ensure that the oil in the top off reservoir is above 70 F 21 C C Ensure the top off reservoir is n...

Page 44: ...ce E16 HIGH LIMIT 1 EXCEEDED High limit temperature is past more than 410 F 210 C or in CE countries 395 F 202 C E17 HIGH LIMIT 2 EXCEEDED High limit switch has opened E18 HIGH LIMIT PROBLEM DISCONNEC...

Page 45: ...it for two or more cycles Call service E46 SYSTEM INTERFACE BOARD 1 MISSING CALL SERVICE SIB board 1 connection lost or board failure Call service E51 DUPLICATE BOARD ID CALL SERVICE Two or more contr...

Page 46: ...91 C E71 OQS TEMP LOW Oil temperature is too low for a valid OQS reading Filter at a temperature between 300 F 149 C and 375 F 191 C E72 TPM RANGE LOW The TPM is too low for a valid OQS reading This m...

Page 47: ...THIS PAGE INTENTIONALLY LEFT BLANK...

Page 48: ..._IOM_8197476 09 2017 8197423 WWW WELBILT COM Welbilt provides the world s top chefs and premier chain operators or growing independents with industry leading equipment and solutions Our cutting edge d...

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