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Page 1: ...ct Charging Perfect Welding Solar Energy 8 kW 220 V Selectiva 4120 4140 4160 8 kW 400 V Selectiva 2100 2120 2140 2160 2180 2200 4060 4075 4090 4120 4140 4160 8040 8060 8075 8090 16 kW 400 V Selectiva...
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Page 3: ...configuration 10 Mains connection 11 Charging lead 11 Warning notices on the device 11 Warning notices inside the device 13 Setup regulations 13 Wall bracket 15 Correct routing of the mains charging c...
Page 4: ...arge 80 56 Charging not complete 56 Charge finish 56 Main charge finished 56 Common error message 56 Common error warning 56 Signal lamp 56 Immobiliser device 57 Battery cooled down 57 External air pu...
Page 5: ...eaded General information in the Operating Instructions for your device Before switching on the device rectify any faults that could compromise safety This is for your personal safety Intended use The...
Page 6: ...er Under no circumstances touch the battery poles Do not short circuit the charging cable or charging terminals All cables and leads must be secured undamaged insulated and adequately dimen sioned Loo...
Page 7: ...hat people or property cannot come to any harm in your absence Safety measures in normal opera tion Chargers with a ground conductor must only be operated on a mains supply with a ground conductor and...
Page 8: ...d manufactured to meet the demands made on them or that they satisfy safety requirements Modifications installations or conversions are only permitted with the approval of the manufacturer Obligations...
Page 9: ...cycling facility Any device that you no longer require must either be returned to your dealer or given to one of the approved collection and recycling facilities in your area Ignoring this European Di...
Page 10: ...g process adapts itself to the requirements of the battery and only charges the battery with the cur rent that it actually needs The technology is embedded in a robust industry standard housing The ex...
Page 11: ...y rules WARNING Danger due to faulty or insufficient power supply This may result in serious injury and damage to property The power supply requirements detailed in Technical data must be met Charging...
Page 12: ...ilazione adeguata durante la carica WARNUNG WARNING ATTENTION ADVERTENCIA AVVISO 42 0409 0419 An electric shock can be fatal The housing must never be opened by anyone other than a service technician...
Page 13: ...LOW RED BLUE Temp Sensor Ext Start Stop WARNING Hazardous Voltage Kondensator Entladezeit 3 min Capacitor discharge time 3 min D charge de condensateur 3 min Condensador tiempo de descarga 3 min Conde...
Page 14: ...efore be avoided Cooling air The device must be set up so that cooling air can flow through the housing openings provided unhindered There must always be a minimum distance of 0 2 m 7 874 in from the...
Page 15: ...Read and understand all the Operating Instructions for the system components especially the safety rules Different wall plugs and screws are required depending on the supporting surface Wall plugs and...
Page 16: ...3 1 2 3 2 6 2 6 2 2 633 24 92 mm in 13 51 180 7 09 193 7 6 595 5 23 44 179 7 05 453 17 83 344 13 54 109 4 29 8 kW 400 V 16...
Page 17: ...W 220 V 392 15 43 502 19 76 647 25 47 267 10 51 247 9 72 241 9 49 585 23 03 20 79 110 4 33 mm in 16 kW 400 V 392 15 43 502 19 76 647 25 47 267 10 51 247 9 72 241 9 49 585 23 03 20 79 110 4 33 mm in 17...
Page 18: ...9 492 19 37 450 17 72 400 15 75 300 11 81 200 7 87 20 79 8 3 79 6 24 7 28 8 5 33 6 24 25 98 76 2 99 60 2 36 mm in Drilling template Weight of wall bracket 8 kW 400 V 1 8 kg 3 97 lb 8 kW 220 V 3 15 kg...
Page 19: ...er the mains charging cable Charging cables longer than 5 m 16 ft 4 85 in must be laid individually no bund ling For charging cables longer than 5 m 16 ft 4 85 in a maximum ambient temperat ure of 30...
Page 20: ...Position for the remote control system or charging lights options 3 Position for the external start stop option or temperature con trolled charging option No Function 4 Charging lead 5 Charging lead 6...
Page 21: ...e device The warning notices in the Safety section of the Options chapter must be obeyed Control panel 1 8 7 6 5 4 3 2 No Function 1 Display Displays the current charging parameters Displays settings...
Page 22: ...rror The current conditions do not allow proper charge While the red indicator is on charging cannot take place char ging interrupted The relevant status code appears in the display Flashes briefly ev...
Page 23: ...charger paramet ers Type of battery e g wet Charging characteristic e g IUI Nominal voltage e g 48 V Capacity e g 300 Ah Day of the week date and time The charger parameters can be set individually Mo...
Page 24: ...ill to be shown rather than the minute counter 1 Use the Up Down keys to toggle between the minute counter and standard display When the battery is fully charged all 4 bars of the battery symbol appea...
Page 25: ...sparks generated when the charging leads are disconnected This may result in serious injury and damage to property Before disconnecting or unplugging the charging plug first stop the charging pro ces...
Page 26: ...rdance with the explanation below If several battery charging systems are in use first disconnect the battery which has been fully charged for the longest the coolest To stop the charging process 1 Pr...
Page 27: ...g the Pause Start key Display modes can be changed using the Menu key as described in the following sections that explain the individual modes but this is only possible when there is no battery connec...
Page 28: ...horizontal bars display the frequency of the following device oper ating statuses Idle Charging Floatingcharge Cooldown Error 1 Use the Up Down keys to toggle between page 1 2 and page 2 2 Page 2 2 s...
Page 29: ...Symbols shown 1 2 3 4 5 7 6 No Function 1 Full battery Charging has been completed 2 Empty battery Charging has not been completed 3 Exclamation mark with number Warning has been issued with the corre...
Page 30: ...devices Do not set the number of cells automatically for deep discharged batteries Additional settings for individual adaptation options for the charging characteristic Additional functions Additional...
Page 31: ...oftware and character istic block version The procedure for opening the configuration menu is as follows 1 Press the Pause Start key You will be prompted to enter a code The code required is 1511 and...
Page 32: ...ollowing explanation of how to set the charging settings by way of example 1 Use the Up Down keys to select the Charging settings menu item 2 Use the Pause Start key to confirm this menu item The choi...
Page 33: ...eristic Battery capacity in Ah excluding the RI characteristic Number of cells Equalising charge ON OFF CAN protocol Example Changing the characteristic from 3 UI Pb WET to 6 RI Pb WET If the setting...
Page 34: ...n the set battery parameters User On Off Individual setting of the electrolyte circulation The settings for On and Off determine the pulse pause ratio of the air flow inter vals Default electrolyte ci...
Page 35: ...in the event of battery overtemperature Warning overtemperature ON OFF ON Warning in the event of battery overtemperature OFF No warning in the event of battery overtemperature An external temperatur...
Page 36: ...vailable for Pb Wet characteristics If a setting for the equalising charge is enabled a symbol on the home screen next to the set ampere hours or charging time shows whether an equalising charge is be...
Page 37: ...setting and confirm Charging settings menu item Type of battery for every character istic e g Pb WET Curve settings when selecting the rel evant characteristic Additional settings can be found under...
Page 38: ...ually during the stop time window charging will always take place using characteristic 1 Additional settings Change the allocated characteristic characteristics symbol Remove the selected characterist...
Page 39: ...rvention OFF The charging process can be started using the Pause Start key The following settings are also possible Characteristic e g Deep discharge 10 Number of battery cells Cells e g 12x Battery c...
Page 40: ...ion 1 Select the Additional functions menu item A list appears with the following selection options The individual selection options are explained in detail below Blue LED Setting for the time minutes...
Page 41: ...an external switch or the auxiliary contacts is ignored Contact detection ON If a battery is connected when Start ON is set and the external start stop contact is not closed the status message 16 Ext...
Page 42: ...already fully charged Cumulative Error Signal in the event of an error A power failure can be displayed as an error ON setting If the device is in an error state a freely defined text can be displaye...
Page 43: ...ions chapter suitable external indicators can be connected in order to visualize the state of charge or the operating status of the battery charger The following settings are available Normal conventi...
Page 44: ...le Basic length of charging cable m Cable cross section Cross section of the charging cable mm AC current consumption Adapt the maximum consumed device current to the on site electrical install ation...
Page 45: ...Resets settings to the manufacturer s defaults USB mode In USB mode the display shows whether or not a USB flash drive is connected The USB flash drive must conform to the following specifications Fo...
Page 46: ...le Download The data relating to the logged charging parameters stored in the device s datalog ger is saved to the USB flash drive for the I SPoT VIEWER Additionally events such as the device settings...
Page 47: ...log folder instead of the Charges folder Status codes If a fault occurs during operation specific status codes may be displayed Faults can res ult from the following Battery fault The voltage of the c...
Page 48: ...ttery undervoltage 23 Battery overvoltage 24 Battery too hot with external temperature sensor only 25 Battery too cold with external temperature sensor only 26 Cell fault detected 27 Battery not suppo...
Page 49: ...1 top temperature sensor faulty 501 Module 2 bottom temperature sensor faulty 502 PCB temperature sensor faulty 503 Primary overtemperature 504 Fan blocked faulty 505 Intermediate circuit over underv...
Page 50: ...ty 570 Secondary relay cannot be switched 571 ADC SPI error Status codes in the event of a fault in the controller No Cause Remedy 540 Configuration memory chip missing faulty 541 No secondary communi...
Page 51: ...must be secured using suitable fittings to prevent it from toppling or falling over The wall and floor brackets provided by the manufacturer must be used Electrolyte circu lation not avail able on th...
Page 52: ...her with a sub sequent explanation Program ON 1 OFF 1 Repeat ON 2 OFF 2 1 30 min 25 min 1 x 5 min 25 min 2 3 min 10 min 4 x 3 min 20 min 3 3 min 12 min 1 x 3 min 12 min 4 5 min 10 min 3 x 5 min 20 min...
Page 53: ...state of charge or operating status of the charger Each sig nal lamp must have a working voltage of 12 V and the total current drawn by all the lamps must not exceed 0 5 A Connections 1 to 5 in the F...
Page 54: ...ns supply before all the work has been completed WARNING Work that is carried out improperly can cause serious injury or damage Connection work on the device must only be carried out by qualified spec...
Page 55: ...the connected battery s state of charge to be evaluated externally One or more external consumers can also be supplied with L N input voltage A neutral conductor in the electrical mains sup ply is a...
Page 56: ...ible alarm device for example If the battery is disconnected from the charger before the charging process is complete the relay switches for an adjustable time of 1 to 10 seconds Charge finish The Cha...
Page 57: ...bles an external air pump to be activated by a relay contact in the sense of the electrolyte circulation option Wall bracket The robust wall bracket ensures safe fitting on site More information can b...
Page 58: ...system The remote control system allows the device to be fully controlled from a distance of up to 30 m 98 ft 5 1 in This option includes a full control panel in an aluminium housing that provides IP4...
Page 59: ...umidity max 85 Maximum altitude above sea level 3000 m 9842 ft Mark of conformity according to rating plate Product standard EN 62477 1 Dimensions L x W x H 647 x 247 x 392 mm 25 47 x 9 72 x 15 43 in...
Page 60: ...Max AC current Max AC power Nominal voltage Max char ging cur rent Zmax 4120 3x220 16 kW 28 5 A 9070 W 48 V 120 A 203 mOhm 4140 3x220 16 kW 29 6 A 9390 W 48 V 140 A 183 mOhm 4160 3x220 16 kW 29 9 A 94...
Page 61: ...t with standard mains and charging leads 23 kg 50 71 lb Degree of contamination 3 1 The device is approved for operation on neutral earthed mains networks with a maximum outer conductor nominal voltag...
Page 62: ...6 A 6820 W 48 V 90 A 4090A 8 kW 10 4 A 6810 W 48 V 90 A 4120 8 kW 13 8 A 9050 W 48 V 120 A 4120A 8 kW 13 7 A 9040 W 48 V 120 A 4140 8 kW 14 4 A 9340 W 48 V 140 A 4140A 8 kW 14 3 A 9280 W 48 V 140 A 41...
Page 63: ...L x W x H 647 x 247 x 392 mm 25 47 x 9 72 x 15 43 in Weight with standard mains and charging leads 36 8 kg 81 13 lb Degree of contamination 3 1 The device is approved for operation on neutral earthed...
Page 64: ...t Max AC power Nominal voltage Max char ging cur rent Zmax 8140 16 kW 27 5 A 17270 W 80 V 140 A 82 mOhm 8160 16 kW 30 3 A 18150 W 80 V 160 A 74 mOhm 8180 16 kW 30 6 A 18260 W 80 V 180 A 67 mOhm 8210 1...
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Page 68: ...INTERNATIONAL GMBH Froniusstra e 1 A 4643 Pettenbach AUSTRIA contact fronius com www fronius com Under www fronius com contact you will find the addresses of all Fronius Sales Service Partners and lo...
