Fröling TM 320-550, Installation Instructions Manual

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Table of contents
ii M0691622_en | Installation instructions TM 320-550
1 General ......................................................................................................................................................... 4
2 Safety............................................................................................................................................................ 5
2.1 Hazard levels of warnings ..................................................................................................................... 5
2.2 Qualification of assembly staff .............................................................................................................. 6
2.3 Personal protective equipment for assembly staff ................................................................................ 6
3 Design Information...................................................................................................................................... 7
3.1 Overview of standards .......................................................................................................................... 7
3.1.1 General standards for heating systems ..................................................................................... 7
3.1.2 Standards for structural and safety devices............................................................................... 7
3.1.3 Standards for heating water....................................................................................................... 7
3.1.4 Regulations and standards for permitted fuels .......................................................................... 8
3.2 Installation and approval ....................................................................................................................... 8
3.3 Installation site ...................................................................................................................................... 8
3.4 Chimney connection/chimney system................................................................................................... 9
3.4.1 Connection line to the chimney.................................................................................................. 10
3.4.2 Measuring port ........................................................................................................................... 11
3.4.3 Draught limiter............................................................................................................................ 11
3.5 Domestic hot water ............................................................................................................................... 12
3.6 Pressure maintenance systems ............................................................................................................ 13
3.7 Storage tank.......................................................................................................................................... 13
3.8 Return lift............................................................................................................................................... 14
4 Technology .................................................................................................................................................. 15
4.1 Dimensions ........................................................................................................................................... 15
4.2 Components and connections............................................................................................................... 16
4.3 Technical data....................................................................................................................................... 17
4.3.1 TM 320-400................................................................................................................................ 17
4.3.2 TM 500-550................................................................................................................................ 19
4.3.3 Boiler data for planning the flue gas system .............................................................................. 21
5 Assembly ..................................................................................................................................................... 22
5.1 Transport............................................................................................................................................... 22
5.2 Temporary storage................................................................................................................................ 22
5.3 Positioning............................................................................................................................................. 22
5.3.1 Installing the heat exchanger ..................................................................................................... 23
5.3.2 Fitting the underfloor ash removal system (optional) ................................................................. 23
5.4 Setting up in the boiler room ................................................................................................................. 24
5.4.1 Moving the boiler in the boiler room........................................................................................... 24
5.4.2 Operating and maintenance areas of the equipment................................................................. 24
5.5 Installing the boiler ................................................................................................................................ 25
5.5.1 General information ................................................................................................................... 25
5.5.2 Installing the grate drive............................................................................................................. 26
5.5.3 Assembling the stoker unit......................................................................................................... 27
5.5.4 Installing the hydraulic stoker unit (optional).............................................................................. 28
5.5.5 Fitting the burn back slide valve................................................................................................. 28
5.5.6 Bolting together the combustion chamber and heat exchanger................................................. 29
5.5.7 Assembling the case cooling duct (optional).............................................................................. 31
5.5.8 Repositioning the EOS rods (if required) ................................................................................... 33
5.5.9 Fitting various fittings ................................................................................................................ 34
5.5.10 Removing the different blanking plugs....................................................................................... 35
5.5.11 Assembling the insulation floor base frame ............................................................................... 36
5.5.12 Assembling the flange for the heat exchanger ash removal system.......................................... 39
5.5.13 Fitting thermal insulation to the boiler ........................................................................................ 39