Fröling Lambdamat LM 1500 KOM Installation Instructions Manual Download

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M2050222_en | Installation instructions Lambdamat LM 1500 KOM

Summary of Contents for Lambdamat LM 1500 KOM

Page 1: ...ambdamat LM 1500 KOM Translation of original German version of installation instructions for technicians Read and follow all instructions and safety instructions All errors and omissions excepted M205...

Page 2: ...nsport 18 5 2 Temporary storage 18 5 3 Positioning 18 5 3 1 Fit the ash duct for ash removal of the combustion chamber only with Lambdamat 750 19 5 3 2 Bolting together the combustion chamber and heat...

Page 3: ...l 45 5 6 22 Installing flue gas recirculation FGR optional 46 5 7 Flue gas piping 50 5 8 Hydraulic connection 51 5 8 1 Thermal discharge safety device connection 51 5 8 2 Thermal discharge safety devi...

Page 4: ...he constant further development of our products means that there may be minor differences from the pictures and content If you discover any errors please let us know doku froeling com Subject to techn...

Page 5: ...ent and if measures are not observed it will lead to serious injury or death You must follow the instructions WARNING The dangerous situation may occur and if measures are not observed it will lead to...

Page 6: ...embly installation initial startup and servicing must only be carried out by qualified personnel Heating technicians building technicians Electrical installation technicians Froling customer services...

Page 7: ...for checking central heating systems Part 1 General requirements and one off inspections NORM M 7510 4 Guidelines for checking central heating systems Part 4 Simple check for heating plants for solid...

Page 8: ...dings IMPORTANT Every heating system must be officially approved The appropriate supervisory authority inspection agency must always be informed when installing or modifying a heating system and autho...

Page 9: ...connection must be laid out as per NORM DIN EN 13384 1 or NORM M 7515 DIN 4705 1 The flue gas temperatures for clean systems and additional flue gas values can be found in the table in the technical...

Page 10: ...2 Component made of flammable material 3 Nonflammable insulating material 4 Radiation shield with rear ventilation Minimum distance from flammable substances as per MFeuV1 Germany 400 mm excluding th...

Page 11: ...th a length about the diameter D of the connection line The measuring port must remain closed whenever the system is in operation The diameter of the measuring probe used by Froling customer service i...

Page 12: ...emineralised filling and make up water with an electrical conductivity of up to 100 S cm is recommended in accordance with EN 14868 Advantages of low salt or fully demineralised water Complies with th...

Page 13: ...ed by changes in the hot water temperature Two main systems are used Compressor controlled pressure maintenance In compressor controlled pressure maintenance units a variable air cushion in the expans...

Page 14: ...with LRV Appendix 3 section 523 Automatic boilers with a rated thermal output 500 kW must be equipped with a heat accumulator of a volume of at least 25 litres per kW rated thermal output 3 8 Return...

Page 15: ...stem wood chips BBF 300 1500 Height of hydraulic slide on duct connection 1 095 B1 Total width of boiler 3 960 B2 Width of blower fan 750 B3 Width boiler 1840 B4 Width of ash container optional 1370 B...

Page 16: ...500 A Boiler flow connection DN150 PN 6 B Boiler return connection DN150 PN 6 C Connection to safety heat exchanger 2 1 ET D Flue gas pipe connection 500 mm E FGR flue gas recirculation connection 300...

Page 17: ...te T 15 K 86 2 Flow rate T 20 K 64 7 Minimum ventilation opening as per NORM H 5170 cm 3338 Minimum boiler return temperature C 60 Maximum permitted operating temperature 952 Maximum permitted working...

Page 18: ...ents with care to avoid damage r Protect components against damp r Unloading positioning and installation should only be performed by trained professionals Staff must be trained in techniques for movi...

Page 19: ...h screw optional is provided for removing ash from the combustion chamber the ash duct should be fitted as follows when the combustion chamber is being positioned r Fit the ash duct to the underside o...

Page 20: ...nt The system should generally be set up so that it is accessible from all sides to allow quick and easy maintenance Regional regulations regarding necessary maintenance areas for inspecting the chimn...

Page 21: ...n Expansion joints must be at least 12mm wide NOTICE Ceramic fibre mats 16 must always be placed between expansion joint bricks and crossbars between two expansion joint bricks r Shorten the length of...

Page 22: ...256012 SN450 30 X 256 X 592 Isolierplatte seitlich vorne 9 2 2 T256011 SN450 30 X 315 X 786 Isolierplatte seitlich hinten 8 2 1 T256010 SN450 30 X 394 X 819 Isolierplatte seitlich unten 7 2 2 T256009...

Page 23: ...nents loading ash removal pressure ducting air ducts combustion air fan flue gas and flue gas return piping Front and back of boiler The front of the boiler is its operating side All the elements requ...

Page 24: ...ide on duct r Align the whole stoker unit using the adjustable feet r Fit the discharge system feed screw etc according to the installation instructions enclosed 5 6 3 Installing the hydraulic stoker...

Page 25: ...lve can be positioned as shown below depending on the space available in the installation room follow the installation diagram r Fit the burn back slide valve with seal to the hydraulic stoker r Align...

Page 26: ...imary air box B r Insert the air damper in the air box Short air damper shaft secondary air box A Long air damper shaft primary air box B r Screw the stop screw C into the air boxes so that the air da...

Page 27: ...top of heat exchanger r Seal the immersion sleeve for the undergrate sensor on the same side of the boiler as the combustion air fan 5 6 7 Fitting thermal insulation to the boiler r Fit the thermal in...

Page 28: ...e L 1638 mm 3 Back left corner rod L 4158 mm 12 Top cross piece L 1638 mm 4 Back right corner rod L 4158 mm 13 Carrier pieces short L 463 mm 5 Front central rods L 3954 mm 14 Left attachment panel 6 F...

Page 29: ...1 2 3 4 5 6 7 7 9 10 16 16 17 17 r Join the front corner rods 1 2 and back corner rods 3 4 to the bottom lengthways strut 9 10 Note the semi circular cut out C for the ash removal screw see overview r...

Page 30: ...he boiler r Fit the short cross pieces 13 to the corner rods 1 2 8 r Fit the lengthways strut 8 to the corner rods and the central rods r Place eight top cover plates A on the boiler as shown in the d...

Page 31: ...deformation to the side panels r Cut out all the pre cut perforations required for the boiler on the side panels r Fit the side panels as shown to the left and right hand side of the boiler r Bend th...

Page 32: ...the side panels as shown to the left and right hand side of the boiler r Fit the frame sections to the flue gas chamber insulation as shown r Fit the flue gas chamber insulation to the side of the cor...

Page 33: ...nit with screw fit the cover plates A to the left and right of the stoker duct r Fit the two front panels to the frame r Secure the attachment panel 14 15 to the left A and right B front part and fit...

Page 34: ...0 Fitting various covers r Fit the covers to the flow and return connection and to the safety valve connection r Installing the cover on both safety heat exchanger Fit all the covers r Supply air box...

Page 35: ...removed door is tightly sealed If the paper can be removed door is not sealed adjust the closing mechanism Adjusting the seal r Undo the lock nut A r Adjust the closing force by turning the top nut B...

Page 36: ...two screws r Secure the mounting bracket B to the front part Position the mounting bracket B and limit switch in such a way that the trigger plate A activates the limit switch r Secure the limit swit...

Page 37: ...ed to the left the steps are the same but on the opposite side 1 2 3 4 r Undo the screws on the ash removal flange and fit the clamping plate r Push the ash screw 1 into the right of the combustion ch...

Page 38: ...shaft retainer 4 r Press the clamp 1 forwards and remove the cover plate of the ash cans Store the coupling cap in a suitable location where you can find it later It will be needed at ash disposal r P...

Page 39: ...ilicon hose place on hose nipple 3 and then tighten r Fix the other end of the silicon hose to the nipple of the underpressure sensor cartridge 4 with the hose clamp 5 and tighten Do not remove the re...

Page 40: ...ensating line as follows green wire to the terminal with the green dot white wire to the unmarked terminal shield is not connected 5 6 15 Fitting the Lambda probe and various sensors r Screw in bushin...

Page 41: ...temperature sensor on same side of boiler as combustion air fan r Fit STL housing to side panel using screws provided NOTICE Do not link cable of STL capillary 5 6 16 Installing the servo motors r Ch...

Page 42: ...motor for secondary air on right hand side of boiler 5 6 17 Fitting the combustion air fan r Stick seal cord A to connection flange The seal cord must overlap by at least 100 mm r Fit the combustion a...

Page 43: ...clip 3 on the igniter tube 2 r Insert the ignition fan 4 into the igniter tube 2 and secure using the double wire hose clip 3 r Fit the covers above and below the ignition fan 5 6 19 Fitting an addit...

Page 44: ...s the same just on the opposite side The brackets have already been fitted in front of the side panels r Fit the compressed air tank to the brackets r Fit the elbow 1 and hose connection 2 to the comp...

Page 45: ...the room in which the ash is removed is not airtight r Fit the gravity shaft 1 with seal to the underside of the combustion chamber r Fit the top brackets 2 to the ceiling r Fit the top ash sliding s...

Page 46: ...Use the adjustable feet to support the T piece on the floor not pictured r Fit the pipe with seal to the T piece r Grease the air damper and pressure spring in the secondary air box with copper paste...

Page 47: ...longer required r Stick on the seal cord B and fit the transition piece C r Remove the drive assembly D from the FGR blower fan r Secure the U sheets provided F with rubber buffer E to the mounting p...

Page 48: ...90 and seal the connections with high temperature silicon as shown r Fit the pipe bends to the shortened pipes using flue pipe clips r Measure the distance between the pipe bends and adjust the pipe...

Page 49: ...stomer Make sure the drive assembly of the blower fan can be removed Installing the servo motors r Check that the air flaps are at the left stop All air flaps should be closed Where necessary turn the...

Page 50: ...n how to fit the induced draught fan to a wall bracket Proceed in the same way to fit to other brackets r Fit the rubber buffers to the induced draught fan r Fit the induced draught fan with the rubbe...

Page 51: ...p 1 5 Pressure reducing valve 1 6 Backflow preventer to prevent stagnation water from entering the drinking water network 1 7 Free outlet without counter pressure with observable flow path e g dischar...

Page 52: ...e safety device with zone valve r Install the 2 way zone valve A in the fresh water pipe between the thermal discharge safety device B and the boiler s safety heat exchanger C Fit the 2 way zone valve...

Page 53: ...o zone valve The rotary drive must audibly engage r Connect the cable of the rotary drive to the Valve thermal discharge safety device contact in the control cabinet observing the circuit diagram of t...

Page 54: ...for the return 7 Gate valve ball valve Caution close this valve only for working on the slide on duct Tip With the valve in the open position remove the lever and keep it in a safe place 8 Slide on du...

Page 55: ...the control cabinet r Wire the connections according to the wiring diagram r Ensure that there is strain relief for all cables in the control cabinet Information about laying the cables Tie any loose...

Page 56: ...as the hose diameter in the heating system however not more than DN 50 r Turn on the main switch r Set the boiler controller to the system type r Load the boiler default values NOTICE For the keypad l...

Page 57: ...content max 30 M35 Water content max 35 M401 Water content max 40 M501 Water content max 50 P16S Main proportion at least 60 mass portion 3 15 16 mm max length of 45 mm previously referred to as fine...

Page 58: ...e with regional regulations The same limits apply for the permitted water content of sawdust as for wood chips NOTICE For fuels with a water content W30 the boiler s rated heat output can only be guar...

Page 59: ...or ensuring the following prior to initial start up of the system by Froling customer services Electrical installation Installation of water pipes Connect flue gas including all insulation work Work m...

Page 60: ...as a result of drying out too rapidly For this reason the following applies the first time you heat up the boiler r Screed dry the boiler in accordance with the following points r Set the boiler to u...

Page 61: ...prevents corrosion when the boiler is out of service If the boiler is to remain out of service during the winter r Have the system completely drained by a qualified technician Protection against fros...

Page 62: ...62 M2050222_en Installation instructions Lambdamat LM 1500 KOM...

Page 63: ...M2050222_en Installation instructions Lambdamat LM 1500 KOM 63...

Page 64: ...a e 6 85609 Aschheim 49 0 89 927 926 0 info froeling com Froling srl Via J Ressel 2H I 39100 Bolzano BZ 39 0 471 060460 info froeling it Froling SARL 1 rue Kellermann F 67450 Mundolsheim 33 0 388 193...

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Fröling Lambdamat LM 1500 KOM, Installation Instructions Manual

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