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FR500F Series Special Purpose Inverter

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Contents

CONTENTS .................................................................................................................................. - 1 -

CHAPTER 1 PRODUCT INFORMATION ...................................................................................... - 2 -

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CHAPTER 2 DEBUGGING GUIDE ............................................................................................. - 11 -

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CHAPTER 3 LIST OF PARAMETER .......................................................................................... - 14 -

DISPLAY INDICATORS

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SPECIFIC FUNCTION GROUP EXPLAINATION

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CHAPTER 4 MAINTENANCE AND TROUBLESHOOTING ........................................................ - 47 -

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Summary of Contents for FR500F Series

Page 1: ...MOUNTING DIMENSIONS AND WEIGHT 4 1 4 PRODUCT TERMINALS CONFIGURATION 6 CHAPTER 2 DEBUGGING GUIDE 11 2 1 SPINNING CONTROL 11 2 2 TWO CONTROL MODES 11 2 3 POWER OFF MEMORY FUNCTION 13 CHAPTER 3 LIST OF...

Page 2: ...table power type power level and other information FR500F 4T 4 0B Products series Number FR500F Special Purpose Inverter for Textile Machine Input Voltage Level 2 220V 15 30 4 380V 15 30 Input Voltage...

Page 3: ...15 FR500F 4T 015B 21 35 32 15 20 FR500F 4T 018B 24 38 5 37 18 5 25 FR500F 4T 022B 30 46 5 45 22 30 FR500F 4T 030B 40 62 60 30 40 FR500F 4T 037 B 57 76 75 37 50 FR500F 4T 045 B 69 92 91 45 60 FR500F 4T...

Page 4: ...Weight 0 7 2 2KW Dimensions and wall mounting dimensions Fig 1 3 0 7 2 2kW Wall installation diagram 4 22KW Dimensions and wall mounting dimensions W1 Fig 1 4 4 22kW Wall installation diagram 30 450kW...

Page 5: ...5 5 3 9 FR500F 4T 011B FR500F 4T 015B 198 183 300 287 185 5 5 6 2 FR500F 4T 018B FR500F 4T 022B FR500F 4T 030B 245 200 410 391 200 7 11 8 FR500F 4T 037 300 200 485 466 226 7 15 FR500F 4T 045 FR500F 4T...

Page 6: ...it Terminals 0 7 2 2KW Main Circuit Terminals Fig 1 6 0 7 2 2kW Schematic of main circuit terminals 4 5 5KW Main Circuit Terminals R S T UV POWER Fig 1 7 4 5 5kW Schematic of main circuit terminals 7...

Page 7: ...nals PB DC Fig 1 9 30 37kW Schematic of main circuit terminals 45 90KW Main Circuit Terminals PB DC Fig 1 10 45 90kW Schematic of main circuit terminals 110 132KW 250 280KW 315 450KW Main Circuit Term...

Page 8: ...es before touching the equipment Otherwise you may get electric shock Do not connect the braking resistor directly to the DC bus Otherwise it may damage the AC drive and even cause fire 3 Braking resi...

Page 9: ...from 24 V Analog input AI1 GND Analog input 1 Input range DC 0 10V 0 20mA selected by toggle switches AI1 AI2 on control board Input Impedance 250 k voltage input 250 current input AI2 GND Analog inp...

Page 10: ...485 485 485 communication terminal Rate 4800 9600 19200 38400 57600 115200bps Terminal matching resistor is set by the toggle switch on control panel RS485 GND 485 Communication shielded ground Shield...

Page 11: ...lowing figure shows the principle of spinning control Figure 2 1 Sinning Control Diagram Wirings as below R T U V W M DI1 Run FR500F S Power DI2 Stop DI3 PLC Re set DI4 Fault Re set Running Signal COM...

Page 12: ...can set the time from current step to next step When running inverter gradually change to next step from current step total consuming time is the set time When PLC running finished inverter will stop...

Page 13: ...e inverter for textile machine has power off memory function details refer to the function code H00 33 When power off function selection valid inverter can remember the step running before power off a...

Page 14: ...re listed below Category Parameter Group System Parameters F00 System Parameters Basic Parameters F01 Frequency Command F02 Start Stop Control Start Stop Control F03 Accelerate Decelerate Parameters I...

Page 15: ...h factory default F00 02 Parameter Protection 0 All parameter programmable 0 1 Only F00 02 and this parameter programmable F00 03 G P type display 0 G type constant torque load 0 1 P type variable tor...

Page 16: ...ent mode 1 Five segment mode 2 Five segment and seven segment automatic switchover Hundred s place over modulation coefficient 0 Invalid 1 9 1 01 1 09 times of over modulation F00 13 Carrier frequency...

Page 17: ...g F01 04 0 1 keypad potentiometer 2 Analog input AI1 3 Communication 4 Multi reference 5 PLC 6 Process PID output 7 X7 HI pulse input 8 Analog input AI2 9 Analog input AI3 F01 04 Digital setting of au...

Page 18: ...undred s place Speed tracking 0 Track from zero speed 1 Track from max frequency Thousand s place Select if Jog function takes the priority 0 Disable 1 Enable Ten thousand s place Tracking direction 0...

Page 19: ...egment time of acceleration of S curve 0 0 6000 0s 0 0s F03 13 Frequency switchover point between acceleration time 1 and acceleration time 2 0 00 Fmax 0 00Hz F03 14 Frequency switchover point between...

Page 20: ...l 31 Run command switched to communication control 32 Count input 33 Count clear 34 Length count 35 Length clear 36 DC brake input command at Stop 37 Speed torque control switch 38 No reverse 39 No fo...

Page 21: ...ion FDT2 output 5 Drive in 0Hz running 1 no output at stop 6 Drive in 0Hz running 2 output at stop 7 Upper limit frequency attained 8 Lower limit frequency attained 9 Frequency attained 10 Inverter is...

Page 22: ...0 200 0 0 0 F05 20 Brake open waiting time 0 00 10 00s 0 00s F05 21 Brake open operating time 0 00 10 00s 0 50s F05 22 Brake closed frequency 0 00Hz opened frequency 2 00Hz F05 23 Brake close waiting...

Page 23: ...I3 25 0 F06 19 Set value corresponding to input of inflection point 1 of curve AI3 100 0 100 0 25 0 F06 20 Input of inflection point 2 of curve AI3 Input of inflection point 1 of curve AI3 Maximum inp...

Page 24: ...3 AO1 offset 100 0 100 0 0 0 F07 04 AO1 gain 2 000 2 000 1 000 F07 05 AO1 filtering time 0 000 10 000s 0 000s F07 06 AO2 offset 100 0 100 0 0 00 F07 07 AO2 gain 2 000 2 000 1 000 F07 08 AO2 filtering...

Page 25: ...ower V F 4 1 6th power V F 5 1 8th power V F 6 2 0nd power V F 7 V F complete separation 8 V F half separation 9 1 2 power inverse curve V F 10 1 4 power inverse curve V F 11 1 6 power inverse curve V...

Page 26: ...g frequency 1 0 00 F10 06 5 00Hz F10 04 ASR high speed proportional gain Kp2 1 100 0 10 0 F10 05 ASR high speed integration time Ti2 0 01 10 00s 0 100s F10 06 ASR switching frequency 2 F10 03 Fmax 10...

Page 27: ...mode 2 F11 01 Current limit 100 0 200 0 150 0 F11 02 Frequency decreasing time limit current in constant speed operation 0 0 6000 0s 5 0s F11 03 Current limit mode 2 proportion gain 0 1 100 0 3 0 F11...

Page 28: ...to the stop mode 2 Fault reported but continue to run Ten s place Load becoming 0 Err25 Same as unit s place F11 14 Frequency selection for continuing to run upon fault 0 Current running frequency 0 1...

Page 29: ...voltage 60 0 Recovery voltage 80 0 F11 31 Instantaneous power off recovery voltage Power off voltage 100 0 85 0 F11 32 Instantaneous power off voltage detection time 0 01 10 00s 0 10s F11 33 Instanta...

Page 30: ...ifteenth step multi step frequency 15 Hundreds place power loss memory 0 Memory disabled on power loss 1 Memory enabled on power loss Thousands place unit of simple PLC running time 0 Second s 1 Minut...

Page 31: ...ation time of simple PLC reference 8 0 3 0 F12 43 Acceleration deceleration time of simple PLC reference 9 0 3 0 F12 44 Acceleration deceleration time of simple PLC reference 10 0 3 0 F12 45 Accelerat...

Page 32: ...tional gain Kp1 0 0 100 0 1 0 F13 09 Integration time Ti1 0 01 10 00s 0 10s F13 10 Differential time Td1 0 000 10 000s 0 000s F13 11 Proportional gain Kp2 0 0 100 0 1 0 F13 12 Integration time Ti2 0 0...

Page 33: ...ff 1 Remain when power off Thousand s place PID feedback loss detection method 0 No detection when stop 1 Do detection when stop Ten thousand s place Action when PID feedback loss 0 Report Err 1 Ramp...

Page 34: ...time 0 0 6000 0s 0 0s F14 12 Dormant frequency 0 00 Wakeup frequency 0 00Hz F14 13 Dormant delay time 0 0 6000 0s 0 0s F14 14 Wake up mode selection 0 Frequency 0 1 Pressure F14 15 Dormancy mode selec...

Page 35: ...locked 0 1 Full locked 2 Keys locked other than RUN STOP RST 3 Keys locked other than STOP RST 4 Keys locked other than F16 03 LED displayed parameters setting 1 on running status 0 99 correspond U00...

Page 36: ...ay Parameter 12 00 00 49 99 04 02 F17 13 User defined Display Parameter 13 00 00 49 99 04 03 F17 14 User defined Display Parameter 14 00 00 49 99 05 02 F17 15 User defined Display Parameter 15 00 00 4...

Page 37: ...R2 R1 Y2 Y1 0000 U00 15 AI1 input 0 0 100 0 0 0 U00 16 AI2 input 0 0 100 0 0 0 U00 17 AI3 input 100 0 100 0 0 0 U00 18 Keypad potentiometer input 0 0 100 0 0 0 U00 19 HI input 0 00 100 00kHz 0 00kHz U...

Page 38: ...tection disconnection Err25 Load becoming 0 Err26 With wave current limit fault Err27 Inverter soft start relay is off Err28 Software version compatibility fault Err29 Instantaneous overcurrent Err30...

Page 39: ...9 categories of faults The same with U01 00 Err00 U01 22 Previous 10 categories of faults The same with U01 00 Err00 U01 23 Previous 11 categories of faults The same with U01 00 Err00 U01 24 Previous...

Page 40: ...gth 0 0 6000 0s min m 0 0s min m 4018H H00 25 Simple PLC 8th step running time length 0 0 6000 0s min m 0 0s min m 4019H H00 26 Simple PLC 9th step running time length 0 0 6000 0s min m 0 0s min m 401...

Page 41: ...1 Roller per revolution 0 100 1 4029H H00 42 Current line speed 0 0 6000 0m min 0 0m min 402AH H00 43 Completed length 0 60000m 0m 402BH H00 44 Percent length completed 0 0 100 0 0 0 402CH 3 3 H00 Tex...

Page 42: ...ime length 0 0 6000 0s min m 0 0s min m H00 26 Simple PLC 9th step running time length 0 0 6000 0s min m 0 0s min m H00 27 Simple PLC 10th step running time length 0 0 6000 0s min m 0 0s min m H00 28...

Page 43: ...om stop step restart moment Inverter stoped automatically record the current step and then automatically step into this step when restart and continue running as the frequency specified by this step t...

Page 44: ...0 Linear mode 0 1 Gradual mode 2 Length mode 0 Linear mode Linear mode when step into a speed timing starts and running to the step setting speed by acce dece time when arrive at the speed inverter co...

Page 45: ...cy or to pulse input When PLC running finished inverter stops according to the deceleration time running diagram as below 0Hz F1 L0 F2 F3 F4 F5 F6 L1 L2 L3 L4 L5 L6 Output Frequency Hz F7 F8 L7 F9 L8...

Page 46: ...function code H00 39 is used to set the measurement method of roller speed 0 Calculated based on speed According to current frequency estimated the current speed Current line speed m min 1 Calculated...

Page 47: ...drive of higher power class Err02 Dece overcurrent 1 The output circuit is grounded or short circuited 2 The deceleration time is too short 3 The voltage is too low 4 A sudden load is added during de...

Page 48: ...ty 1 Eliminate external faults 2 Install a reactor or an output filter 3 Check the air filter and the cooling fan 4 Connect all cables properly 5 Contact the agent or 1 Frecon Err09 Input phase loss 1...

Page 49: ...unication line is not normal 3 F15 set communication parameters set incorrectly 1 Check the PC Connection 2 Check the communication cable 3 The communication parameters are set correctly Err19 PID fee...

Page 50: ...Voltage too low 5 Start the running motor 6 Sudden load in the acce process 7 Model selection of inverter power is too small 1 Troubleshooting peripheral problems 2 To increase the acceleration time 3...

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