service manual
FPI 5000 I
510
.01-8
rev. 01.0 - 01/2002
The insert is considered finished if and when document detector PH3 detects the trailing edge of the document
(set). Then a number of actions take place: (a) clutch RPM1 is activated to release the flap; (b) solenoid So2
is shortly activated, resulting in the ejection roller in the loc moving down. (By spring action, after switching
So2 off, this driven roller is pulled high again.) Now the envelope is rejected from the insert table. So2 is
deactivated after the complete passage of the filled envelope. Also, by activating RPM1 a new envelope is
transported to the insert table.
The filled envelope passes the lowered brushes. The envelope passes the second eject rollers and the sealing
track rollers. On a certain time the leading envelope edge triggers flag switch FS1. Now a pulse count is started.
The envelope passes the sealing transport roller/lower sealing roller combination (rollers 27 and 30). Flag
switch FS1 is restored to its rest position after the trailing envelope edge has passed.
The upper reverse roller is held high (i.e. this roller doesn’t contact the lower reverse roller) by a spring. After
a time, determined by the FS1 triggered pulse count, So4 is activated. The envelope is between the upper and
lower reverse rollers. By the So4 action the upper reverse roller now is temporarily
lowered. Given the turning direction of the lower reverse roller 28 (which also transmits mechanical drive to
the loc), the transport direction of the envelope is abruptly changed from (see foldout on page 510.01-6 ) an
“upstream” to a “downstream” direction. Assuming that the trailing envelope edge has passed the rollers 27
and 30, this is now the leading edge of the envelope being transported through the sealing rollers. After passing
the sealing rollers the envelope is exited to the rear exit. The exit detector PH4 monitors the passing envelope.
Note. Both the clutched envelope transport (section
2.1
) and the main transport (sections
2.2
and
2.3
) can be
manually performed. After lifting the side cover there is access to a hand knob. By rotating this knob clockwise
the envelope transport is activated. By both pressing this knob and clockwise rotating it, the main transport is
activated. This knob not only is meant for operational purposes, but for service purposes as well. Refer to the
service test in section 3.2 of the electrical description. The motor is inactive in this case, for the opened side
cover causes microswitch MS1 to interrupt the motor relay drive current.
Summary of Contents for FPI 5000 C
Page 1: ...FPi 5000 Inserting System ILLUSTRATED PARTS LIST SERVICE MANUAL FPI 5000 I FPI 5000 C 1...
Page 2: ...service manual FPI 5000 I rev 01 0 01 2002 FPI 5000 Inserter...
Page 4: ...service manual FPI 5000 I 510 00 1 rev 01 0 01 2002 General...
Page 5: ...service manual FPI 5000 I 510 00 2 rev 01 0 01 2002...
Page 7: ...service manual FPI 5000 I 510 00 4 rev 01 0 01 2002...
Page 13: ...service manual FPI 5000 I 510 00 10 rev 01 0 01 2002 3 2 Unpacking instruction...
Page 15: ...service manual FPI 5000 I 510 00 12 rev 01 0 01 2002...
Page 16: ...service manual FPI 5000 I 510 01 1 rev 01 0 01 2002 Process description...
Page 17: ...service manual FPI 5000 I 510 01 2 rev 01 0 01 2002...
Page 19: ...service manual FPI 5000 I 510 01 4 rev 01 0 01 2002...
Page 21: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 25: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 28: ...service manual FPI 5000 I 510 02 1 rev 01 0 01 2002 Mechanical...
Page 29: ...service manual FPI 5000 I 510 02 2 rev 01 0 01 2002...
Page 33: ...service manual FPI 5000 I 510 02 6 rev 01 0 01 2002...
Page 109: ...service manual FPI 5000 I 510 02 82 rev 01 0 01 2002...
Page 110: ...service manual FPI 5000 I 510 03 1 rev 01 0 01 2002 Electrical...
Page 111: ...service manual FPI 5000 I 510 03 2 rev 01 0 01 2002...
Page 115: ...service manual FPI 5000 I 510 03 6 rev 01 0 01 2002...
Page 187: ...service manual FPI 5000 I 510 03 78 rev 01 0 01 2002...
Page 188: ...service manual FPI 5000 I 510 04 1 rev 02 0 02 2002 Parts lists...
Page 189: ...service manual FPI 5000 I 510 04 2 rev 02 0 02 2002...
Page 192: ...service manual FPI 5000 I 510 04 5 rev 02 0 02 2002...
Page 193: ...service manual FPI 5000 I 510 04 6 rev 02 0 02 2002 Figure 1...
Page 195: ...service manual FPI 5000 I 510 04 8 rev 02 0 02 2002 Figure 2...
Page 198: ...service manual FPI 5000 I 510 04 11 rev 02 0 02 2002...
Page 199: ...service manual FPI 5000 I 510 04 12 rev 02 0 02 2002 Figure 3...
Page 202: ...service manual FPI 5000 I 510 04 15 rev 02 0 02 2002...
Page 203: ...service manual FPI 5000 I 510 04 16 rev 02 0 02 2002 Figure 4...
Page 206: ...service manual FPI 5000 I 510 04 19 rev 02 0 02 2002...
Page 207: ...service manual FPI 5000 I 510 04 20 rev 02 0 02 2002 Figure 5...
Page 210: ...service manual FPI 5000 I 510 04 23 rev 02 0 02 2002...
Page 211: ...service manual FPI 5000 I 510 04 24 rev 02 0 02 2002 Figure 6...
Page 214: ...service manual FPI 5000 I 510 04 27 rev 02 0 02 2002...
Page 215: ...service manual FPI 5000 I 510 04 28 rev 02 0 02 2002 Figure 7...
Page 218: ...service manual FPI 5000 I 510 04 31 rev 02 0 02 2002...
Page 219: ...service manual FPI 5000 I 510 04 32 rev 02 0 02 2002 Figure 8...
Page 221: ...service manual FPI 5000 I 510 04 34 rev 02 0 02 2002 Figure 9...
Page 224: ...service manual FPI 5000 I 510 04 37 rev 02 0 02 2002...
Page 225: ...service manual FPI 5000 I 510 04 38 rev 02 0 02 2002 Figure 10...
Page 228: ...service manual FPI 5000 I 510 04 41 rev 02 0 02 2002...
Page 229: ...service manual FPI 5000 I 510 04 42 rev 02 0 02 2002 Figure 11...
Page 232: ...service manual FPI 5000 I 510 04 45 rev 02 0 02 2002...
Page 233: ...service manual FPI 5000 I 510 04 46 rev 02 0 02 2002 Figure 12...
Page 236: ...service manual FPI 5000 I 510 04 49 rev 02 0 02 2002...
Page 237: ...service manual FPI 5000 I 510 04 50 rev 02 0 02 2002 Figure 13...
Page 240: ...service manual FPI 5000 I 510 04 53 rev 02 0 02 2002 Side exit Part number 97 01 52...
Page 241: ...service manual FPI 5000 I 510 04 54 rev 02 0 02 2002 Figure 14...
Page 243: ...service manual FPI 5000 I 510 04 56 rev 02 0 02 2002 Figure 15...
Page 245: ...service manual FPI 5000 I 510 04 58 rev 02 0 02 2002...
Page 246: ...service manual FPI 5000 I 510 04 59 rev 02 0 02 2002 Stacker Part number 95 73 51...
Page 247: ...service manual FPI 5000 I 510 04 60 rev 02 0 02 2002 Figure 16...
Page 249: ...service manual FPI 5000 I 510 04 62 rev 02 0 02 2002...
