service manual
FPI 5000 I
510
.03-53
rev. 01.0 - 01/2002
5
Error diagnosis and error codes
The feeding and folding unit FPI 5000 C doesn't have its own user interface. Therefore the error information
on the FPI 5000 C base unit plus one, two or three feeder units will be displayed on the FPI 5000 I control
panel. This information will be discussed here, in addition to the FPI 5000 I related and system-wide errors.
If an error occurs in one of the parts of the total SA 5005 system, an error screen is displayed. The location of
the error is indicated by an IM or BM icon.
There are three kinds of errors:
•
Hardware errors. The error screen displays a call service icon.
•
Hardware related errors and warnings for which the operation of the machine can be continued.
•
Paper flow errors.
The error screen consists of an exclamation icon, followed by the message. A "hand" icon is followed by a
suggested action. With the info key 1 (i) additional information is displayed including an error code number,
as long as this key is pressed.
After pressing the Reset key 6 either the main menu is entered, from which the service menu can be entered,
or the system will be reset to the normal operational condition, provided the problem that initiated the error
message has been solved.
The error code number is preceded by a number that indicates the location of the error. The error format is as
follows:
"X:YYY". X is a prefix number between 1 and 9. YYY is error number proper.
The meaning of the prefix number is as follows:
1 FPI 5000 I part of the SA 5005.
2 Eight in One folding subsystem of the FPI 5000 C.
3 The vertical transport system of the FPI 5000 C including the collator and shunt area/Divert & Go area
control.
4
Feeder 1, the lower feeder of feeder unit 1.
5
Feeder 2, the upper feeder of feeder unit 1.
6
Feeder 3, the lower feeder of feeder unit 2.
7
Feeder 4, the upper feeder of feeder unit 2.
8
Feeder 5, the lower feeder of feeder unit 3.
9
Feeder 6, the upper feeder of feeder unit 3.
5.1 FPI 5000 I error codes and warnings
Error 1:1
Message: Technical failure.
Action: Call service.
Info: Memory failure.
Error during the writing of zero data into FRAM (formatting). Press the Reset key to try again. If the Stop key
is pressed, the formatting process is interrupted. The machine starts with the EPROM default values. Changes
and counter settings are not stored. Remove all papers from the machine (readjustment of paper photocells).
Error 1:2
Summary of Contents for FPI 5000 C
Page 1: ...FPi 5000 Inserting System ILLUSTRATED PARTS LIST SERVICE MANUAL FPI 5000 I FPI 5000 C 1...
Page 2: ...service manual FPI 5000 I rev 01 0 01 2002 FPI 5000 Inserter...
Page 4: ...service manual FPI 5000 I 510 00 1 rev 01 0 01 2002 General...
Page 5: ...service manual FPI 5000 I 510 00 2 rev 01 0 01 2002...
Page 7: ...service manual FPI 5000 I 510 00 4 rev 01 0 01 2002...
Page 13: ...service manual FPI 5000 I 510 00 10 rev 01 0 01 2002 3 2 Unpacking instruction...
Page 15: ...service manual FPI 5000 I 510 00 12 rev 01 0 01 2002...
Page 16: ...service manual FPI 5000 I 510 01 1 rev 01 0 01 2002 Process description...
Page 17: ...service manual FPI 5000 I 510 01 2 rev 01 0 01 2002...
Page 19: ...service manual FPI 5000 I 510 01 4 rev 01 0 01 2002...
Page 21: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 25: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 28: ...service manual FPI 5000 I 510 02 1 rev 01 0 01 2002 Mechanical...
Page 29: ...service manual FPI 5000 I 510 02 2 rev 01 0 01 2002...
Page 33: ...service manual FPI 5000 I 510 02 6 rev 01 0 01 2002...
Page 109: ...service manual FPI 5000 I 510 02 82 rev 01 0 01 2002...
Page 110: ...service manual FPI 5000 I 510 03 1 rev 01 0 01 2002 Electrical...
Page 111: ...service manual FPI 5000 I 510 03 2 rev 01 0 01 2002...
Page 115: ...service manual FPI 5000 I 510 03 6 rev 01 0 01 2002...
Page 187: ...service manual FPI 5000 I 510 03 78 rev 01 0 01 2002...
Page 188: ...service manual FPI 5000 I 510 04 1 rev 02 0 02 2002 Parts lists...
Page 189: ...service manual FPI 5000 I 510 04 2 rev 02 0 02 2002...
Page 192: ...service manual FPI 5000 I 510 04 5 rev 02 0 02 2002...
Page 193: ...service manual FPI 5000 I 510 04 6 rev 02 0 02 2002 Figure 1...
Page 195: ...service manual FPI 5000 I 510 04 8 rev 02 0 02 2002 Figure 2...
Page 198: ...service manual FPI 5000 I 510 04 11 rev 02 0 02 2002...
Page 199: ...service manual FPI 5000 I 510 04 12 rev 02 0 02 2002 Figure 3...
Page 202: ...service manual FPI 5000 I 510 04 15 rev 02 0 02 2002...
Page 203: ...service manual FPI 5000 I 510 04 16 rev 02 0 02 2002 Figure 4...
Page 206: ...service manual FPI 5000 I 510 04 19 rev 02 0 02 2002...
Page 207: ...service manual FPI 5000 I 510 04 20 rev 02 0 02 2002 Figure 5...
Page 210: ...service manual FPI 5000 I 510 04 23 rev 02 0 02 2002...
Page 211: ...service manual FPI 5000 I 510 04 24 rev 02 0 02 2002 Figure 6...
Page 214: ...service manual FPI 5000 I 510 04 27 rev 02 0 02 2002...
Page 215: ...service manual FPI 5000 I 510 04 28 rev 02 0 02 2002 Figure 7...
Page 218: ...service manual FPI 5000 I 510 04 31 rev 02 0 02 2002...
Page 219: ...service manual FPI 5000 I 510 04 32 rev 02 0 02 2002 Figure 8...
Page 221: ...service manual FPI 5000 I 510 04 34 rev 02 0 02 2002 Figure 9...
Page 224: ...service manual FPI 5000 I 510 04 37 rev 02 0 02 2002...
Page 225: ...service manual FPI 5000 I 510 04 38 rev 02 0 02 2002 Figure 10...
Page 228: ...service manual FPI 5000 I 510 04 41 rev 02 0 02 2002...
Page 229: ...service manual FPI 5000 I 510 04 42 rev 02 0 02 2002 Figure 11...
Page 232: ...service manual FPI 5000 I 510 04 45 rev 02 0 02 2002...
Page 233: ...service manual FPI 5000 I 510 04 46 rev 02 0 02 2002 Figure 12...
Page 236: ...service manual FPI 5000 I 510 04 49 rev 02 0 02 2002...
Page 237: ...service manual FPI 5000 I 510 04 50 rev 02 0 02 2002 Figure 13...
Page 240: ...service manual FPI 5000 I 510 04 53 rev 02 0 02 2002 Side exit Part number 97 01 52...
Page 241: ...service manual FPI 5000 I 510 04 54 rev 02 0 02 2002 Figure 14...
Page 243: ...service manual FPI 5000 I 510 04 56 rev 02 0 02 2002 Figure 15...
Page 245: ...service manual FPI 5000 I 510 04 58 rev 02 0 02 2002...
Page 246: ...service manual FPI 5000 I 510 04 59 rev 02 0 02 2002 Stacker Part number 95 73 51...
Page 247: ...service manual FPI 5000 I 510 04 60 rev 02 0 02 2002 Figure 16...
Page 249: ...service manual FPI 5000 I 510 04 62 rev 02 0 02 2002...
