service manual
FPI 5000 I
510
.03-41
rev. 01.0 - 01/2002
The menu FV DIGITAL INPUTS
The two digital inputs screens of
figure 3.19
are showing the real-time status of the digital photocells that
monitor the pulse discs and cam discs. Such a photocell "sees" either a cog or an indented area of the pulse
disc, or either a cam disk or no cam disk. There is a fifty-fifty chance of a digital photocell seeing a cog or an
indented area. So by one or more times manually moving a pulse disc or any mechanical item to which the
pulse disc is covered, the status should change from "Open" into "Covered", or in the reverse direction.
The status of the two folder cam discs can be tested by pressing the key "Test folder 1" or "Test folder 2". After
pressing one of these keys the relevant cam disc will move one half cycle, i.e. the cam disc status changes from
"open" to "covered" or from "covered" to "open". After pressing two successive times on a test key the cam
disc has performed a full cycle and returns to its position prior to entering this menu.
If the "Test both" key is pressed, both cam discs will move one half cycle.
In a future service software release a test routine will be built in to dynamically test the pulse discs. The
indented areas of the pulse discs should be free of any production residue (which is thoroughly checked for in
the factory) or dust particles (which may occur during operational use).
Short explanation of the various digital inputs
In order to analyse the results of the digital inputs tests it is relevant to give in this context some additional
information on the various digital inputs.
The central pulse disk is mounted is present at the RH side of the machine. It is mounted on the input axle, to
which the mechanical drive from the FPI 5000 I is transferred. This pulse disk is monitored by the slotted
photocell VSPH1. The information from VSPH1 is used for the timing of all document related processes in
the FPI 5000 C. The state of VSPH1 is reflected by LED D305 on the FPI 5000 C board 97.50.10.
The collator pulse disc is mounted on the collator motor VM1. Its movement is monitored by the slotted
photocell VSPH4. The state of VSPH4 is reflected by LED D306 on the FPI 5000 C board 97.50.10.
The divert pulse disc is mounted on the divert motor VM2. Its movement is monitored by the slotted photocell
VSPH5. The state of VSPH5 is reflected by LED D304 on the FPI 5000 C board 97.50.10.
The cam disc of folder #1 is mounted on an axle that is driven by the fold table #1 clutch VCL3. Its movement
is monitored by the slotted photocell VSPH2. The state of VSPH2 is reflected by LED D301 on the FPI 5000 C
board 97.50.10.
The cam disc of folder #2 is mounted on an axle that is driven by the fold table #2 clutch VCL4. Its movement
is monitored by the slotted photocell VSPH3. The state of VSPH3 is reflected by LED D302 on the FPI 5000 C
board 97.50.10.
figure 3.19: The two screens for the FV DIGITAL INPUTS.
The menu FV ACTUATOR TESTS
The FPI 5000 C has eight actuators plus two additional actuators (i.e. clutches) for each added feeder unit. The
eight actuators in the FPI 5000 C base unit consist of six clutches and two DC motors. With this menu (see the
two screens of
figure 3.20
) the various mechanical subsystems that are activated by these actuators can be
Key
1
2
3
4
5
6
Key
1
2
3
4
5
6
Summary of Contents for FPI 5000 C
Page 1: ...FPi 5000 Inserting System ILLUSTRATED PARTS LIST SERVICE MANUAL FPI 5000 I FPI 5000 C 1...
Page 2: ...service manual FPI 5000 I rev 01 0 01 2002 FPI 5000 Inserter...
Page 4: ...service manual FPI 5000 I 510 00 1 rev 01 0 01 2002 General...
Page 5: ...service manual FPI 5000 I 510 00 2 rev 01 0 01 2002...
Page 7: ...service manual FPI 5000 I 510 00 4 rev 01 0 01 2002...
Page 13: ...service manual FPI 5000 I 510 00 10 rev 01 0 01 2002 3 2 Unpacking instruction...
Page 15: ...service manual FPI 5000 I 510 00 12 rev 01 0 01 2002...
Page 16: ...service manual FPI 5000 I 510 01 1 rev 01 0 01 2002 Process description...
Page 17: ...service manual FPI 5000 I 510 01 2 rev 01 0 01 2002...
Page 19: ...service manual FPI 5000 I 510 01 4 rev 01 0 01 2002...
Page 21: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 25: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 28: ...service manual FPI 5000 I 510 02 1 rev 01 0 01 2002 Mechanical...
Page 29: ...service manual FPI 5000 I 510 02 2 rev 01 0 01 2002...
Page 33: ...service manual FPI 5000 I 510 02 6 rev 01 0 01 2002...
Page 109: ...service manual FPI 5000 I 510 02 82 rev 01 0 01 2002...
Page 110: ...service manual FPI 5000 I 510 03 1 rev 01 0 01 2002 Electrical...
Page 111: ...service manual FPI 5000 I 510 03 2 rev 01 0 01 2002...
Page 115: ...service manual FPI 5000 I 510 03 6 rev 01 0 01 2002...
Page 187: ...service manual FPI 5000 I 510 03 78 rev 01 0 01 2002...
Page 188: ...service manual FPI 5000 I 510 04 1 rev 02 0 02 2002 Parts lists...
Page 189: ...service manual FPI 5000 I 510 04 2 rev 02 0 02 2002...
Page 192: ...service manual FPI 5000 I 510 04 5 rev 02 0 02 2002...
Page 193: ...service manual FPI 5000 I 510 04 6 rev 02 0 02 2002 Figure 1...
Page 195: ...service manual FPI 5000 I 510 04 8 rev 02 0 02 2002 Figure 2...
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Page 199: ...service manual FPI 5000 I 510 04 12 rev 02 0 02 2002 Figure 3...
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Page 203: ...service manual FPI 5000 I 510 04 16 rev 02 0 02 2002 Figure 4...
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Page 207: ...service manual FPI 5000 I 510 04 20 rev 02 0 02 2002 Figure 5...
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Page 211: ...service manual FPI 5000 I 510 04 24 rev 02 0 02 2002 Figure 6...
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Page 219: ...service manual FPI 5000 I 510 04 32 rev 02 0 02 2002 Figure 8...
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Page 237: ...service manual FPI 5000 I 510 04 50 rev 02 0 02 2002 Figure 13...
Page 240: ...service manual FPI 5000 I 510 04 53 rev 02 0 02 2002 Side exit Part number 97 01 52...
Page 241: ...service manual FPI 5000 I 510 04 54 rev 02 0 02 2002 Figure 14...
Page 243: ...service manual FPI 5000 I 510 04 56 rev 02 0 02 2002 Figure 15...
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Page 246: ...service manual FPI 5000 I 510 04 59 rev 02 0 02 2002 Stacker Part number 95 73 51...
Page 247: ...service manual FPI 5000 I 510 04 60 rev 02 0 02 2002 Figure 16...
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