service manual
FPI 5000 I
510
.03-43
rev. 01.0 - 01/2002
of a set to which multifed documents are added is transported to the shunt area. A third possibility refers to a
set affected by double feed errors. The latter two possibilities require the presence of the divert unit.
The divert unit motor VM2 drives the divert unit. Its movement is monitored by the slotted photocell VSPH5.
This unit drives the divert flap, i.e. a choice between processing a completed set into the Eight in One
subsystem and transporting an incomplete set to the shunt area. If it appears to be an incomplete set affected
by double feed errors, the divert motor drives a device that pushes the incomplete set into the shunt area in
such a way that the set will be hooked and thus will not be included in any subsequent multifeeding-related
transport of a partially completed set back into the collator area. This is the Divert & Go feature.
The feeder clutches FCL1 and FCL2, two for each feeder unit, transport a separated sheet to its waiting
position, and transports it further upon request, until the vertical transport mechanism takes over control.
figure 3.20: The two menu screens for the FV ACTUATOR TESTS.
figure 3.21: The submenu for the FV ACTUATOR TESTS.
The menu FV DFC TEST
For reasons of compactness requirements the DFC units in the feeders of the Vario Feed subsystem differ from
the DFC units as used in (among other inserters and feeders) the FPI 5000 I.
The DFC screen of
figure 3.22
shows the real-time DFC output voltage, expressed in millivolt. For testing the
DFC it is best to start the system with paper underneath the DFC sensor (and covering the feeder photocell
too). This results in starting the adjustment procedure. The voltage should be approx. 4.1 V when a single sheet
(80 grams/20 lb) is under neath the sensor (the voltage of a non-adjusted DFC, without paper, is approx. 5 V).
When this sheet is removed the voltage will drop with approx. 0.25V. the voltage drop depends on the
thickness/quality of the paper. Table 3.2 gives an indication how much the voltage will drop with the relevant
paper qualities.
Key
1
2
3
4
5
6
Key
1
2
3
4
5
6
Key
1
2
3
4
5
6
Summary of Contents for FPI 5000 C
Page 1: ...FPi 5000 Inserting System ILLUSTRATED PARTS LIST SERVICE MANUAL FPI 5000 I FPI 5000 C 1...
Page 2: ...service manual FPI 5000 I rev 01 0 01 2002 FPI 5000 Inserter...
Page 4: ...service manual FPI 5000 I 510 00 1 rev 01 0 01 2002 General...
Page 5: ...service manual FPI 5000 I 510 00 2 rev 01 0 01 2002...
Page 7: ...service manual FPI 5000 I 510 00 4 rev 01 0 01 2002...
Page 13: ...service manual FPI 5000 I 510 00 10 rev 01 0 01 2002 3 2 Unpacking instruction...
Page 15: ...service manual FPI 5000 I 510 00 12 rev 01 0 01 2002...
Page 16: ...service manual FPI 5000 I 510 01 1 rev 01 0 01 2002 Process description...
Page 17: ...service manual FPI 5000 I 510 01 2 rev 01 0 01 2002...
Page 19: ...service manual FPI 5000 I 510 01 4 rev 01 0 01 2002...
Page 21: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 25: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 28: ...service manual FPI 5000 I 510 02 1 rev 01 0 01 2002 Mechanical...
Page 29: ...service manual FPI 5000 I 510 02 2 rev 01 0 01 2002...
Page 33: ...service manual FPI 5000 I 510 02 6 rev 01 0 01 2002...
Page 109: ...service manual FPI 5000 I 510 02 82 rev 01 0 01 2002...
Page 110: ...service manual FPI 5000 I 510 03 1 rev 01 0 01 2002 Electrical...
Page 111: ...service manual FPI 5000 I 510 03 2 rev 01 0 01 2002...
Page 115: ...service manual FPI 5000 I 510 03 6 rev 01 0 01 2002...
Page 187: ...service manual FPI 5000 I 510 03 78 rev 01 0 01 2002...
Page 188: ...service manual FPI 5000 I 510 04 1 rev 02 0 02 2002 Parts lists...
Page 189: ...service manual FPI 5000 I 510 04 2 rev 02 0 02 2002...
Page 192: ...service manual FPI 5000 I 510 04 5 rev 02 0 02 2002...
Page 193: ...service manual FPI 5000 I 510 04 6 rev 02 0 02 2002 Figure 1...
Page 195: ...service manual FPI 5000 I 510 04 8 rev 02 0 02 2002 Figure 2...
Page 198: ...service manual FPI 5000 I 510 04 11 rev 02 0 02 2002...
Page 199: ...service manual FPI 5000 I 510 04 12 rev 02 0 02 2002 Figure 3...
Page 202: ...service manual FPI 5000 I 510 04 15 rev 02 0 02 2002...
Page 203: ...service manual FPI 5000 I 510 04 16 rev 02 0 02 2002 Figure 4...
Page 206: ...service manual FPI 5000 I 510 04 19 rev 02 0 02 2002...
Page 207: ...service manual FPI 5000 I 510 04 20 rev 02 0 02 2002 Figure 5...
Page 210: ...service manual FPI 5000 I 510 04 23 rev 02 0 02 2002...
Page 211: ...service manual FPI 5000 I 510 04 24 rev 02 0 02 2002 Figure 6...
Page 214: ...service manual FPI 5000 I 510 04 27 rev 02 0 02 2002...
Page 215: ...service manual FPI 5000 I 510 04 28 rev 02 0 02 2002 Figure 7...
Page 218: ...service manual FPI 5000 I 510 04 31 rev 02 0 02 2002...
Page 219: ...service manual FPI 5000 I 510 04 32 rev 02 0 02 2002 Figure 8...
Page 221: ...service manual FPI 5000 I 510 04 34 rev 02 0 02 2002 Figure 9...
Page 224: ...service manual FPI 5000 I 510 04 37 rev 02 0 02 2002...
Page 225: ...service manual FPI 5000 I 510 04 38 rev 02 0 02 2002 Figure 10...
Page 228: ...service manual FPI 5000 I 510 04 41 rev 02 0 02 2002...
Page 229: ...service manual FPI 5000 I 510 04 42 rev 02 0 02 2002 Figure 11...
Page 232: ...service manual FPI 5000 I 510 04 45 rev 02 0 02 2002...
Page 233: ...service manual FPI 5000 I 510 04 46 rev 02 0 02 2002 Figure 12...
Page 236: ...service manual FPI 5000 I 510 04 49 rev 02 0 02 2002...
Page 237: ...service manual FPI 5000 I 510 04 50 rev 02 0 02 2002 Figure 13...
Page 240: ...service manual FPI 5000 I 510 04 53 rev 02 0 02 2002 Side exit Part number 97 01 52...
Page 241: ...service manual FPI 5000 I 510 04 54 rev 02 0 02 2002 Figure 14...
Page 243: ...service manual FPI 5000 I 510 04 56 rev 02 0 02 2002 Figure 15...
Page 245: ...service manual FPI 5000 I 510 04 58 rev 02 0 02 2002...
Page 246: ...service manual FPI 5000 I 510 04 59 rev 02 0 02 2002 Stacker Part number 95 73 51...
Page 247: ...service manual FPI 5000 I 510 04 60 rev 02 0 02 2002 Figure 16...
Page 249: ...service manual FPI 5000 I 510 04 62 rev 02 0 02 2002...
