service manual
FPI 5000 I
510
.03-76
rev. 01.0 - 01/2002
Action: Call service.
Info: DFC defective.
During the start of the system the offset voltage for each DFC unit is adjusted. This error is issued if this
adjustment fails. This DFC unit is switched off. The feeder unit communicates to the inserter that the feeder
has no DFC unit. On the FPI 5000 I the DFC function can not be selected for this feeder. The operator can
continue by pressing the Reset key.
Error (4:, 5:, 6:, 7:, 8:, 9:)62
Message: Technical failure.
Action: Call service.
Info: DFC defective.
During the start of the system the presence of each DFC unit is checked for. If a DFC unit is not present, this
function is internally switched off in the relevant feeder. If the DFC unit has gone defective, the DFC unit is
considered absent as well. If a job is selected which requires the (absent) DFC function and the feeder is order
to switch on its DFC function, this error is issued. The feeder unit communicates to the inserter that the feeder
has no DFC unit. On the FPI 5000 I the DFC function can not be selected for this feeder. The operator can
continue by pressing the Reset key.
Error (4:, 5:, 6:, 7:, 8:, 9:)70
Message: Technical failure.
Action: Call service.
Info: Power failure.
The +12 V power supply voltage in feeder unit x (x = 1 - 3) is too low.
Error (4:, 5:, 6:, 7:, 8:, 9:)71
Message: Technical failure.
Action: Call service.
Info: Power failure.
The +12 V power supply voltage in feeder unit x (x = 1 - 3) is too high.
5.4 Other FPI 5000 C/feeder unit related diagnostic information
• A flashing green LED D102 on the FPI 5000 C base unit board 97.50.10 indicates correct operation of
the local 97.50.12 software. The normal flashing frequency is about 1 Hz. If an error occurs, the flashing
frequency is about 4 Hz.
• The green LED D502 on the FPI 5000 C base unit board 97.50.10 indicates the presence of the +5 V
power supply (VCC and AVCC).
• The green LED D301 on the FPI 5000 C base unit board 97.50.10 reflects the state of the slotted
photocell VSPH2 (TP1D). See also the BM digital inputs menu of section
3.3.3
.
• The green LED D302 on the FPI 5000 C base unit board 97.50.10 reflects the state of the slotted
photocell VSPH3 (TP2D). See also the BM digital inputs menu of section
3.3.3
.
• The green LED D304 on the FPI 5000 C base unit board 97.50.10 reflects the state of the slotted
photocell VSPH5 (TP4D). See also the BM digital inputs menu of section
3.3.3
.
• The green LED D305 on the FPI 5000 C base unit board 97.50.10 reflects the state of the slotted
photocell VSPH1 (TP5D). See also the BM digital inputs menu of section
3.3.3
.
Summary of Contents for FPI 5000 C
Page 1: ...FPi 5000 Inserting System ILLUSTRATED PARTS LIST SERVICE MANUAL FPI 5000 I FPI 5000 C 1...
Page 2: ...service manual FPI 5000 I rev 01 0 01 2002 FPI 5000 Inserter...
Page 4: ...service manual FPI 5000 I 510 00 1 rev 01 0 01 2002 General...
Page 5: ...service manual FPI 5000 I 510 00 2 rev 01 0 01 2002...
Page 7: ...service manual FPI 5000 I 510 00 4 rev 01 0 01 2002...
Page 13: ...service manual FPI 5000 I 510 00 10 rev 01 0 01 2002 3 2 Unpacking instruction...
Page 15: ...service manual FPI 5000 I 510 00 12 rev 01 0 01 2002...
Page 16: ...service manual FPI 5000 I 510 01 1 rev 01 0 01 2002 Process description...
Page 17: ...service manual FPI 5000 I 510 01 2 rev 01 0 01 2002...
Page 19: ...service manual FPI 5000 I 510 01 4 rev 01 0 01 2002...
Page 21: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 25: ...service manual FPI 5000 I 510 01 6 rev 01 0 01 2002...
Page 28: ...service manual FPI 5000 I 510 02 1 rev 01 0 01 2002 Mechanical...
Page 29: ...service manual FPI 5000 I 510 02 2 rev 01 0 01 2002...
Page 33: ...service manual FPI 5000 I 510 02 6 rev 01 0 01 2002...
Page 109: ...service manual FPI 5000 I 510 02 82 rev 01 0 01 2002...
Page 110: ...service manual FPI 5000 I 510 03 1 rev 01 0 01 2002 Electrical...
Page 111: ...service manual FPI 5000 I 510 03 2 rev 01 0 01 2002...
Page 115: ...service manual FPI 5000 I 510 03 6 rev 01 0 01 2002...
Page 187: ...service manual FPI 5000 I 510 03 78 rev 01 0 01 2002...
Page 188: ...service manual FPI 5000 I 510 04 1 rev 02 0 02 2002 Parts lists...
Page 189: ...service manual FPI 5000 I 510 04 2 rev 02 0 02 2002...
Page 192: ...service manual FPI 5000 I 510 04 5 rev 02 0 02 2002...
Page 193: ...service manual FPI 5000 I 510 04 6 rev 02 0 02 2002 Figure 1...
Page 195: ...service manual FPI 5000 I 510 04 8 rev 02 0 02 2002 Figure 2...
Page 198: ...service manual FPI 5000 I 510 04 11 rev 02 0 02 2002...
Page 199: ...service manual FPI 5000 I 510 04 12 rev 02 0 02 2002 Figure 3...
Page 202: ...service manual FPI 5000 I 510 04 15 rev 02 0 02 2002...
Page 203: ...service manual FPI 5000 I 510 04 16 rev 02 0 02 2002 Figure 4...
Page 206: ...service manual FPI 5000 I 510 04 19 rev 02 0 02 2002...
Page 207: ...service manual FPI 5000 I 510 04 20 rev 02 0 02 2002 Figure 5...
Page 210: ...service manual FPI 5000 I 510 04 23 rev 02 0 02 2002...
Page 211: ...service manual FPI 5000 I 510 04 24 rev 02 0 02 2002 Figure 6...
Page 214: ...service manual FPI 5000 I 510 04 27 rev 02 0 02 2002...
Page 215: ...service manual FPI 5000 I 510 04 28 rev 02 0 02 2002 Figure 7...
Page 218: ...service manual FPI 5000 I 510 04 31 rev 02 0 02 2002...
Page 219: ...service manual FPI 5000 I 510 04 32 rev 02 0 02 2002 Figure 8...
Page 221: ...service manual FPI 5000 I 510 04 34 rev 02 0 02 2002 Figure 9...
Page 224: ...service manual FPI 5000 I 510 04 37 rev 02 0 02 2002...
Page 225: ...service manual FPI 5000 I 510 04 38 rev 02 0 02 2002 Figure 10...
Page 228: ...service manual FPI 5000 I 510 04 41 rev 02 0 02 2002...
Page 229: ...service manual FPI 5000 I 510 04 42 rev 02 0 02 2002 Figure 11...
Page 232: ...service manual FPI 5000 I 510 04 45 rev 02 0 02 2002...
Page 233: ...service manual FPI 5000 I 510 04 46 rev 02 0 02 2002 Figure 12...
Page 236: ...service manual FPI 5000 I 510 04 49 rev 02 0 02 2002...
Page 237: ...service manual FPI 5000 I 510 04 50 rev 02 0 02 2002 Figure 13...
Page 240: ...service manual FPI 5000 I 510 04 53 rev 02 0 02 2002 Side exit Part number 97 01 52...
Page 241: ...service manual FPI 5000 I 510 04 54 rev 02 0 02 2002 Figure 14...
Page 243: ...service manual FPI 5000 I 510 04 56 rev 02 0 02 2002 Figure 15...
Page 245: ...service manual FPI 5000 I 510 04 58 rev 02 0 02 2002...
Page 246: ...service manual FPI 5000 I 510 04 59 rev 02 0 02 2002 Stacker Part number 95 73 51...
Page 247: ...service manual FPI 5000 I 510 04 60 rev 02 0 02 2002 Figure 16...
Page 249: ...service manual FPI 5000 I 510 04 62 rev 02 0 02 2002...
