Forum 691250-Z-BC Operating Instructions Manual Download | Manualshive

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Operation Maintenance Manual

07-2018

PN 691250-Z-BC-D - Revision: 04

Solid Body Elevator

11

SA

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SAFETY

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Summary of Contents for 691250-Z-BC

Page 1: ...HNOLOGIES INC All rights reserved Solid Body Elevator SBE 1250 Operating Instructions Original Operating Instructions Solid Body Elevator SBE 1250 VES SBE 1250 P N Type Load Rating Range 691250 Z BC SBE 1250 1250 5 12 3 4 691250 Z VES 1 VES 1 SBE 1250 1250 5 8 5 8 691250 Z VES 2 VES 2 SBE 1250 1250 8 3 4 9 5 8 691250 Z VES 3 VES 3 SBE 1250 1250 9 7 8 12 3 4 Fig 1 Illustration Example VES SBE 1250 ...

Page 2: ...NOLOGIES INC Other company brands and product names may be trademarks or registered trademarks of the respective companies and are also acknowledged All data in this manual takes place using best knowledge This peration maintenance manual is based on the latest product information that was available at the time of printing Depending on ongoing technical improvements ISO 9001 FORUM Handling Tools r...

Page 3: ...ions for Protection against Remaining Hazards 14 2 4 Human Error 15 2 5 Organizational Measures 15 2 6 Accidents Fire 15 3 TRANSPORT SETUP 14 3 1 Delivery 14 3 1 1 Scope of Delivery 14 3 1 2 Unpacking and Disposal of Packing Material 14 3 1 3 Intermediate Storage 14 3 2 Transport 15 3 3 Lifting arrangements 16 3 3 1 Solid Body Elevator Lifting arrangement 16 3 3 2 Lifting arrangement for Bushing S...

Page 4: ...tegories 39 6 4 1 Inspection Category I 39 6 4 2 Inspection Category II 39 6 4 3 Inspection Category III 39 6 4 4 Inspection Category IV 39 6 4 5 Inspection intervals und Inspection tasks Solid Body Elevator 39 6 4 6 Inspection Checklist 40 6 5 Minimum Ear Dimensions 41 6 6 Critical Areas 41 8 STORAGE DISPOSAL 44 8 1 Storage of the entire Equipment 44 8 2 Disposal 45 8 APPENDIX 48 A Sample of EC D...

Page 5: ...and maintenance work at the specified intervals as well as all safety precautions The operation of the Solid Body Elevator is allowed for the intended use only The FORUM Handling Tools SBE 1250 is designed in accordance with the latest version of the API 8C INFO The abbreviation t and the word tons which are used in this OMM describe short tons If the metric ton is referred it will explicit be nam...

Page 6: ...Tools documents and OMM is English The descriptions and illustrations do not necessarily reflect the scope of delivery or any parts orders The drawings and illustrations are not to scale Warranty FORUM Handling Tools general terms of purchase and delivery apply Purchasers recognize these conditions on the day the contract is signed at the latest The terms and duration of FORUM Handling Tools warra...

Page 7: ...asily legible condition Use the Solid Body Elevator exclusively for its intended purpose Use the Solid Body Elevator only when it is in a perfect operating state Before starting work check to ensure that it is in a safe operating state and functioning properly Requirements for Operator Basic knowledge of safe handling and use of the Solid Body Elevator includes knowledge of the general safety prec...

Page 8: ...ersonnel Basic knowledge of Mechanics Authorizations according to standards of safety engineering Starting up SBE 1250 Grounding SBE 1250 Marking of SBE 1250 Basic knowledge of installation and operation of the SBE 1250 Special Technical Knowledge The following work should be performed only by specially trained personnel Work Performed Qualifications Work on mechanical parts Personnel qualified or...

Page 9: ...dication of imminent hazard for humans Failure to observe can lead to irreversible or lethal injuries The symbol as specified in ANSI Z535 6 emphasizes the cause Measures for avoiding are listed Preliminary Safety Precautions Safety precautions are given in the preceding form at the beginning of complete sections or sections They apply for the entire section or the entire subsequent section Safety...

Page 10: ...equence e g a series of work steps are indicated by sequential numbers 1 2 3 in the left margin For example 1 Unscrew nuts on machine feet 2 Lift quipment 3 For greater clarity the illustrations are located in the right column with the text opposite or directly below the associated text section Larger illustrations extending over the entire width of the page are located before the explanatory text...

Page 11: ...ses FORUM B V Oil Tools GmbH FORUM Handling Tools Hermann Blohm Straße 2 20457 Hamburg Germany Tel 49 40 37022 6855 Fax 49 40 37022 6899 1023 FORUM Drive Broussard LA 70518 USA Tel 1 337 373 1800 Fax 1 337 369 6893 E Mail oiltools f e t com web www f e t com www blohmvoss oiltools com FORUM ENERGY TECHNOLOGIES Drilling Service Standorte Email ForumDP Sales f e t com Canada Mexico Scottland Nr 106 ...

Page 12: ...sion of the OMM as well as the operation instructions safety and update notes for other FORUM Handling Tools products can be reached via the blohmvoss oiltools homepage To join our Internet Technical Documentation service with the latest updates on new technical documentation in a free and easy way you must register to our service with your email address and name in the customer login area q on ww...

Page 13: ...M as well as the operation instructions safety and update notes for other FORUM Handling Tools products can be reached via the Extranet To join our Internet Technical Documentation service with the latest updates on new technical documentation in a free and easy way you must register to our service with your email address and name in the customer login q area on https www accessoiltools com fx Fig...

Page 14: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 11 2015 14 This page is intentionally left blank ...

Page 15: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 7 D E S C R I P T I O N DESCRIPTION ...

Page 16: ... Block e Bushing Assembly 1 3 Technical Data Type P N Rated Capacity Range Weight lbs kg Link size Temperature working range SBE 1250 691250 Z BC 1250 tons 5 12 3 4 4012 1820 1000 1250 tons 40 C to 60 C 40 F to 140 F VES 1 SBE 1250 691250 Z VES 1 1250 tons 5 8 1 2 3549 1610 1000 1250 tons 40 C to 60 C 40 F to 140 F VES 2 SBE 1250 691250 Z VES 2 1250 tons 8 3 4 9 5 8 3417 1550 1000 1250 tons 40 C t...

Page 17: ...5 43 691250 Z VES 3 600 23 62 750 29 53 1282 50 47 900 35 43 1 5 Solid Body Elevator Bushing Type VES SBE 1250 Size Components Solid Body Elevator Size P N VES 1 SBE 1250 6 5 8 691253 1 531 7 691253 1 530 8 691253 1 532 8 1 2 691253 1 533 8 5 8 691253 1 534 VES 2 SBE 1250 8 3 4 691253 2 534 9 29 691253 2 537 9 40 691253 2 539 9 5 8 691253 2 538 VES 3 SBE 1250 12 3 4 691253 2 543 Operation Maintena...

Page 18: ...239 11 3 4 csg 1447 3190 691250 Z 240 12 csg 1437 3168 691250 Z 241 12 3 4 csg 1404 3095 691250 Z 262 11 7 8 csg 1442 3179 691250 Z 263 8 3 4 csg 1544 3404 691250 Z 265 9 7 8 csg 1513 3336 691250 Z 266 8 1 8 csg 1557 3433 691250 Z 268 5 723 csg 1599 3525 691250 Z 269 7 3 4 csg 1565 3450 691250 Z 312 9 3 8 csg 1528 3369 691250 Z 402 7 5 8 7 3 4 csg 1565 3450 691250 Z 409 10 3 8 csg 1496 3298 691250...

Page 19: ... Category G For explosive mixtures of air and combustible gases mists or vapors G IIB Categorie for Gases T5 T6 Temperature class 1 9 Equipment Markings The markings are generally used for traceability and provide general information about the component equipment All markings are in compliance to the latest API 8C and at least include the following information General Markings according to API 8C ...

Page 20: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 12 This page is intentionally left blank ...

Page 21: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 11 S A F E T Y SAFETY ...

Page 22: ...gularly Replace worn or defective parts immediately with new parts If safe operation is no longer guaranteed stop working on and with the Solid Body Elevator immediately Advise the responsible service organization Rectify every fault which affects the safety immediately INFO The operating company is responsible for ensuring safe and correct use of the Solid Body Elevator within the sense of the ha...

Page 23: ...with the part numbers given on this page Fig 11 Warnign and Safety Signs on Solid Body Elevator q WARNING Danger of pinching crushing hands WARNING Sign Do Not Touch PN 611524 w Lifting point locations are marked on the SBE where slings can be securely fastened Thus the safe transport of Forum Handling Tools equipment is ensured Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Sol...

Page 24: ...rating company For loosening of clamping components only nonmetallic plastic hammer which are approved for use in hazardous areas may be used INFO The operating company is responsible for ensuring that all personnel working on the equipment is familiar with the remaining risks and observe the appropriate safety precautions Danger of Pinching Crushing WARNING Danger of pinching crushing hands Movin...

Page 25: ...quired personal protective equipment VIII Personal Protective Equipment PPE on page 10 must be provided by the company operating the Solid Body Elevator Warning signs and safety notices on the Solid Body Elevator must be legible at all times and replaced as required The operating instructions must be kept so that they are available to those operating the Solid Body Elevator at all times Personal P...

Page 26: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 16 This page is intentionally left blank ...

Page 27: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 13 T R A N S P O R T I N S T A L L A T I O N TRANSPORT INSTALLATION ...

Page 28: ...ng Tools representative X Contact worldwide on page 11 3 1 2 Unpacking and Disposal of Packing Material Remove the transport packaging and transport aids before hoisting the Solid Body Elevator to final site NOTE Do not remove transport retainers The transport retainers should be removed only at the installation site just before startup Check scope of delivery 1 Are any transport damages visible 2...

Page 29: ...al weight object to be transported means of transport e g forklift must not exceed the supporting capacity of the subsurface 4 Ensure that such work is performed only by sufficiently qualified personnel 5 Ensure that visual and audio contact exists between the crane operator and operating personnel 6 Secure the area against unauthorized entry If necessary mark the area with information signs to wa...

Page 30: ...e of the hoisting equipment might not succeed 45 INFO When transporting the Solid Body Elevator always use only the attachment points located at the Solid Body Elevator arms DANGER Safe Lifting Always Make sure that the load hooks are fully installed in the lifting points before lifting the Solid Body Elevator DANGER Suspended load The falling load can cause severe even lethal injuries NEVER stand...

Page 31: ...king at the installation site Preparation 1 Remove the transport packaging and transport aids from the Solid Body Elevator and position the Solid Body Elevator on the rig near the Elevator Links Procedure 1 Place the Solid Body Elevator on a plane surface and open the Link Adapter q by removing the upper Link Block screw washer and cotter pin Fig 17 Step I 2 Move the Link Block w upwards 3 Careful...

Page 32: ... right size Bushing is in use OK There are no loose bolts nuts screws and washers OK All warning signs are present and readable OK No visual damages recognizable OK The Solid Body Elevator is mounted properly to Elevator Links OK All transport tools have been removed Info The Installation Checklist shown above contains only essential points and should help to avoid subroutines and to show main con...

Page 33: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 19 OPERATION O P E R A T I O N ...

Page 34: ...ed and completed There are no points on the list that would have to be answered with NOK 2 Operate the SBE smoothly and carefully 3 Do not touch the SBE while in operation 4 It is recommended to have the SBE operated by the driller 5 No foreign objects obstruct the view between the operating personell at the borehole and the operator in the drilling cabine 6 Do Not operate the VES SBE without Bush...

Page 35: ... lower it from the top through the SBE 3 Place the load shoulder of the RRT on the top of the SBE assemble the RRT 4 SBE is now ready for operation Removal Procedure 1 Perform Step 4 to 2 in reversed order Fig 20 Step I Fig 21 Step II Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 21 OPERATION ...

Page 36: ...e lifting assembly 3 Unscrew the screws and washers from the lifting plate 4 Screw a ringbolts into the bushing segment 5 Lift the SBE over the RRT Lower the RRT from the bottom through the SBE A previous disassemble is not necessary Fig 22 Step I Fig 23 Step II Fig 24 Step III Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 22 OPERATION ...

Page 37: ...ssembly when all segments are in place 8 Place the load shoulder of the RRT on top of the Bushing Assembly The SBE is now ready for operation Removal Procedure 1 Perform Step 8 to 5 in reversed order Fig 25 Step IV Fig 26 Step V Fig 27 Step VI Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 23 OPERATION ...

Page 38: ...ing Tool 2 Lower the SBE until the SBE is standing on the Lifting Tool frame 3 SBE is now ready for transport Removal Procedure 1 Perform Step 3 to 1 in reversed order Fig 28 Step I Fig 29 Step I Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 24 OPERATION ...

Page 39: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 25 S E R V I C E SERVICE ...

Page 40: ...he customer company operating the SBE to replace defective parts with OEM Original Equipment Manufacturer parts approved by FORUM Handling Tools in conformance with the present operating instructions Use of parts not approved by FORUM Handling Tools voids the guarantee 5 2 2 Repair by Manufacturer Ensure that any repair work required on the SBE is performed only by FORUM Handling Tools or an autho...

Page 41: ...orques may vary on the methods INFO As a result from tests the NORD LOCK washers were safely secured even after reuse 30 times Only a limited part of the clamp load was lost due to normal settlements between contact surfaces The cam edges of the washers got rounded off but were still intact after the reuse test The best thing to do is to make ocular inspection of the washers during every maintenan...

Page 42: ...080 Link Block 3 2 688082 Link Block Adapter 4 2 691252 Link Block Part 2 5 1 see table page 32 Bushing Assembly 6 8 645620 Screw 7 4 613623 11 Screw 8 4 675046 Screw 9 4 613556 41 Nut 10 4 752339 Cotter Pin 11 8 645697 Retaining Ring 12 4 792108 Washer Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 28 SERVICE ...

Page 43: ... Fig 33 Drawing SBE 1250 Parts list 691250 Z BC No Qty P N Description 1 1 691250 1 BF Body 2 2 688080 Link Block 3 2 688082 Link Block Adapter 4 2 691252 Link Block Part 2 5 8 645620 Screw 6 4 613623 11 Screw 7 4 675046 Screw 8 4 613556 41 Nut 9 4 752339 Cotter Pin 10 8 645697 Retaining Ring 11 4 792108 Washer ...

Page 44: ...evator PN 691250 Z BC D Revision 04 07 2018 30 SERVICE 5 3 3 Bushing Assembly Fig 34 Drawing Bushing Assembly Parts list Pos Qty P N Description 1 3 refer to Page 9 Bushing Assembly 2 1 691254 Lifting Assembly 3 3 792106 Washer 4 3 735324 Screw ...

Page 45: ...ance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 31 SERVICE 5 3 4 Lifting Assembly Fig 35 Drawing Lifting Assembly Parts list Pos Qty P N Description 1 1 691254 1 Lifting Plate 2 2 755402 Ring Screw ...

Page 46: ...1260 2 227 BC 266 8 1 8 csg 691260 2 266 BC 228 6 5 8 csg 691260 2 228 BC 268 5 5 7 csg 691260 2 268 BC 229 7 csg 691260 2 229 BC 269 7 3 4 csg 691260 2 269 BC 230 7 1 4 csg 691260 2 230 BC 312 9 3 8 csg 691260 2 312 BC 231 7 5 8 csg 691260 2 231 BC 409 10 3 8 csg 691260 2 409 BC 232 8 csg 691260 2 232 BC 412 11 csg 691260 2 412 BC 233 8 1 4 csg 691260 2 233 BC 415 7 1 2 csg 691260 2 415 BC 234 8 ...

Page 47: ...peration Pos Qty P N Description 1 8 645620 Screw 2 4 613623 11 Screw 3 4 613556 41 Nut 4 4 752339 Cotter Pin 5 8 645697 Retaining Ring 5 4 2 691250 VES RSP Spare Parts List for VES SBE 1250 1 year operation Pos Qty P N Description 1 8 645620 Screw 2 4 613623 11 Screw 3 4 613556 41 Nut 4 4 752339 Cotter Pin 5 8 645697 Retaining Ring 6 6 735324 Screw 7 6 792106 Washer ...

Page 48: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 34 This page is intentionally left blank ...

Page 49: ...Operation Maintenance Manual 11 2015 PN 691250 Z BC D Revision 002 Solid Body Elevator 35 I N S P E C T I O N M A I N T E N A N C E INSPECTION MAINTENANCE ...

Page 50: ...any for any welding questions A regular preventative maintenance program should be established for all elevators These written maintenance procedures should be given to the crew or maintenance personnel 3 Ensure that all other maintenance work is performed only by personnel trained for this work and familiar with the risks involved in operating the equipment 4 Ensure that all repair work not perfo...

Page 51: ...al protective equipment WEAR EYE PROTECTION WEAR PROTECTIVE GLOVES The operating conditions and operating environment result in contamination of the SBE Remove this contamination regularly to prevent incrustation and ensure safe operation of the SBE Clean contamination from drilling from the SBE regularly The SBE should be cleaned thoroughly at the end of each shift at the latest Forum B V Oil Too...

Page 52: ...opriately equipped workshop 6 3 Inspections Forum B V Oil Tools recommends to perform inspections in compliance with API RP 8B at specified intervals and in inspection categories Otherwise the frequency of required inspections depends on the conditions of use of the SBE Before inspection remove all foreign material such as dirt paint lubricants oil abrasion etc from the affected parts Use suitable...

Page 53: ...Prerequisites Procedure Non destructive material testing NDT of all critical areas and replacement of selected consumables Before carrying out an NDT test remove all foreign material such as dirt paint lubricants oil abrasion from the affected parts Use suitable methods such as pickling steam cleaning and sandblasting 6 4 5 Inspection intervals und Inspection tasks Solid Body Elevator Pos Task Dai...

Page 54: ...te Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category II Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category III Date Place of Inspection Result Name of Inspection Operator Supervisor Sign OK NOK Remarks Inspection Category IV Date Place of Inspection Result Name of Inspection Operator...

Page 55: ... Z BC 212 5 8 37 VES 1 SBE 1250 691250 Z VES 1 212 5 8 37 VES 2 SBE 1250 691250 Z VES 2 212 5 8 37 VES 3 SBE 1250 691250 Z VES 3 212 5 8 37 6 6 Critical Areas Fig 39 Critical Areas A Operation Maintenance Manual 11 2015 PN 691250 Z BC D Revision 002 Solid Body Elevator 41 INSPECTION MAINTENANCE ...

Page 56: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 002 11 2015 42 This page is intentionally left blank ...

Page 57: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 43 S T O R A G E D I S P O S A L STORAGE DISPOSAL ...

Page 58: ...oving parts or sharp edges 3 Secure the SBE with tensioning cables or in another manner to prevent it from slipping or tipping when moved 4 Lubricate the SBE as described in section Lubrication 5 Conserve all bare metal surfaces FORUM Handling Tools recommends the use of a lubricant or Tectyl These surfaces should be checked periodically to be sure that no corrosion has occurred 6 Protect the SBE ...

Page 59: ...substances are disposed of properly in accordance with international national and local regulations Never dispose of hydraulic fluids oils lubricants oily cleaning rags or oily water together with industrial or domestic wastes Observe the safety data sheets published by the manufacturers on environmental hazards and disposal of the service and operating products used Ensure that all service and op...

Page 60: ...Operation Maintenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 46 This page is intentionally left blank ...

Page 61: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 47 A P P E N D I X APPENDIX ...

Page 62: ...intenance Manual Solid Body Elevator PN 691250 Z BC D Revision 04 07 2018 48 APPENDIX 8 Appendix A Sample of EC Declaration Page 48 B Third Party Documents Page 50 I Safety Data Sheet Page 50 II Components Page 51 ...

Page 63: ...Operation Maintenance Manual 07 2018 PN 691250 Z BC D Revision 04 Solid Body Elevator 49 APPENDIX A Sample of EC Declaration Fig 43 EC Certificate of Conformity Sample ...

Page 64: ... S2 M 32 Hydraulic Fluid Shell Tellus S2 M 68 Hydraulic Fluid Shell Tellus S2 V 15 Hydraulic Fluid Shell Tonna S2 M 68 Lubricant Buster 2007 Lubricant AVIATICON FETT XRF Lubricant KO5 Lubricant Lubrimatic Multipurpose Lithium Lubricant MasterPro Hi Temp WB Lubricant Mobil CM L Lubricant Mystik JT 6 Multi purpose 2 Lubricant Permatex 767 Anti Seize Lubricant Lubricant Shell Gadus S2 V220 2 Lubrican...

Page 65: ...er Paint Startex Paint Thinner Paint Uni Paint Markers Safety adhesive Loctite 242 Threadlocker Safety adhesive Loctite 262 High Strength Safety adhesive Loctite 515 Gasket Eliminator Safety adhesive Loctite Clover Compound Safety adhesive Loctite Silver Grade Anti Seize II Components Component Name Link to file Safety Washer NordLock Lifting RUD VRS Starpoint Lifting RUD VLBG Load Ring ...

Page 66: ... enhance our customer s performance and we listen to their needs and work with them to solve their challenges Good place to work We are committed to creating a workplace that fosters innovation teamwork and pride Every team member is integral to our success and is treated equally and fairly No one gets hurt The safety of our employees and customers is our first priority coupled with a healthy resp...

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