03-018-3 1
Engine, 4.6L (2V)
03-01 8-31
IN-VEHICLE SERVICE (Continued)
Installation Sequence
- FRONT OF
__
__
FRONT OF _
ENGINE
ENGINE
LH CYLINDER
RH CYLINDER
HEAD
HEAD
A14817-D
5. Loosen 14 camshaft bearing cap retaining bolts
approximately two turns or until head of bolt is
free.
6. NOTE: Camshaft should turn freely with a slight
drag.
Retighten all bolts in sequence to 8-1 2 N·m
(7 1-106 1b-in).
7. Check camshaft end play using Rotunda Dial
Indicator with Bracketry 0 1 4-Q0282 or
equivalent.
8.
If
necessary, install Cam Positioning Tool
Adapters T92P-6256-A and Cam Positioning Tool
T91 P-6256-A on flats of camshaft and install
camshaft sprocket spacer (6265) and camshaft
sprocket (6256). Install bolt and washer and
tighten to 1 1Q-130 N·m (82-95 1b-ft).
9. NOTE: Valve Spring Spacer T91 P-6565-AH must
be installed between valve spring coils and the
camshaft MUST be at base circle prior to
compressing valve spring. Rotate camshaft as
necessary until all rocker arms are installed.
Install Valve Spring Compressor T91 P-6565-A
under camshaft and on top of valve spring
retainer. Install valve tappet (6500).
1 0. Compress valve spring far enough to install
rocker arm.
1 1 . Repeat Steps 8 through 1 0 until all rocker arms
are installed. Remove Valve Spring Spacer
from
valve spring.
12.
CAUTION: Crankshaft must only be rotated in
the clockwise direction and only as far as top
dead center (TDC).
NOTE: This will position crankshaft at top dead
center (TDC).
Rotate crankshaft clockwise 45 degrees.
A13658-8
1 3.
CAUTION: Timing chain procedures must be
followed exactly or damage to valves or
pistons will result.
Install timing chains as described.
14. Inspect and replace crankshaft front seal (6700)
and engine front cover as necessary.
1 5. NOTE: Prior to applying sealer, clean sealing
surfaces with Metal Surface Cleaner
F4AZ- 1 9A536-RA or equivalent meeting Ford
specification WSE-M5B392-A, to remove all
residues that may interfere with the sealer's
ability to adhere.
Apply a 8-1 2 mm (0.32-Q.47 inch) bead of
Silicone Gasket and Sealant F6AZ - 19562-AA or
equivalent meeting Ford specification
WSE-M4G323-A6 in locations shown.
1997 Thunderbird, Cougar July 1996