FMS BMGZ 610A Operating Manual Download Page 1

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Operating Manual BMGZ

610A / 611A / 620A

Digital Microprocessor Controlled Belt Scale

Version 1.20 03/2011 pw / ff

Firmware Version: 3.03

Hardware Rev. D / GDS 1.03

This operation manual is also available in German

Please contact your local FMS representative.

Diese Bedienungsanleitung ist auch in Deutsch erhältlich.

Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.

Summary of Contents for BMGZ 610A

Page 1: ...ersion 3 03 Hardware Rev D GDS 1 03 This operation manual is also available in German Please contact your local FMS representative Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontak...

Page 2: ...ructions Proper function of the FMS belt scale is only guaranteed with the recommended application of the components In case of other arrangement heavy malfunction can be the result Therefore the inst...

Page 3: ...ing Information 20 6 7 Wiring of Main Supply 22 6 8 Wiring Diagram External Displays 22 6 9 Wiring of the Additional Digital Inputs and Outputs 23 7 Operation 25 7 1 View of the Operating Panel 25 7 2...

Page 4: ...File 41 11 2 BMGZ610A 611A 620A DP Slave Functional Description 41 11 3 Initial Parameters 41 11 4 Configuration 42 11 5 Function Code 42 12 Trouble Shooting 43 12 1 Position of the Fuses 43 13 List o...

Page 5: ...s BMGZ600A consists of the following components refer also to fig 1 Measuring roller For acquisition of roll load and belt speed Flat or troughed measuring roller Simple mounting also to existing syst...

Page 6: ...Operating manual BMGZ 600A 6 components in italic letters are option...

Page 7: ...FMS force measuring bearings The measuring bearings take up the force directly at its origin and do not show any sensitivity to belt direction Therefore no force decoupling gear is necessary The meas...

Page 8: ...l board with PROFI BUS interface and a printer are available 4 4 External Displays Analogue displays can be connected to the analogue outputs to show the actual flow rate Telecounters can be connected...

Page 9: ...650 BMGZ 021 040 650 870 1220 830 150 800 BMGZ 021 050 800 1020 1370 980 150 1000 BMGZ 021 060 1000 1220 1570 1180 150 troughed measuring roller 500 BMGZ 041 02 1 200 640 990 600 180 232 650 BMGZ 041...

Page 10: ...Operating manual BMGZ 600A 10 fig 5 Dimensions of mounting brackets for measuring rollers B600016e fig 6a Dimensions of the electronic unit housing W B600006e...

Page 11: ...e electronic housing panel mounting BMGZxxA S B600033e Housing variant description BMGZ6xxA W standard housing for wall mounting fig 6a BMGZ6xxA S housing for panel mounting fig 6b BMGZ6xxA K standard...

Page 12: ...t influence to the measuring result Belt rise must be only as high as the bulk material on the belt cannot move downwards Flow rate should be within a range of 20 100 of the rated nominal performance...

Page 13: ...fig 9 The measuring roller has to be placed as far away from the turn as the belt will be supported in the whole weighing range measuring roller 2 3m under all conditions B600003e Note When designing...

Page 14: ...and flexible adapting to the width of the channels fig 10 The sliding parts allow variable adjusting of the width in a range of 350mm They will be fixed with 4 fixing screws M12 Pos 1 in fig 12 The s...

Page 15: ...Attention Don t loosen the fixing screws 1 again Adjust the height of the measuring roller by knocking with a plastic hammer the sliding part until the measuring roller will just reach the cord Tight...

Page 16: ...Operating manual BMGZ 600A 16 Repeat the procedure for the 2nd side disk...

Page 17: ...obust steel cabinet version BMGZ6xxA K is recommended 6 4 Mounting the BMGZxxA S fig 13b mounting BMGZ610A BMGZ611A BMGZ620A B600029d Mounting of the housing for panel 1 Unscrew all 4 side screws Ecks...

Page 18: ...Operating manual BMGZ 600A 18 8 Replace the earth cable and all the cables with connectors back to place...

Page 19: ...bout 14cm The white wire is not used The shield will be connected to terminal 5 On the electronic unit side the plastic sheath will be removed on a length of about 25 54cm The white wire is not used T...

Page 20: ...Operating manual BMGZ 600A 20 6 6 Wiring Information fig 16 Terminal arrangement on terminal board B600007...

Page 21: ...elay 2 212 Gnd excitation red 204 Relay 3 Pre detect 1 213 24V yellow 205 Relay 3 214 Gnd 24V green 206 Relay 4 Ref charge 1 215 Proxy switch signal brown 207 Relay 4 216 Analogue outputs Relay 5 Min...

Page 22: ...or damage of the control unit It is vital to ensure that proper earth connection is done Danger Some contacts on the terminal board of the 230VAC version are under 230V tension Mortal danger Disconnec...

Page 23: ...or a tension signal 0 10V or a current signal 0 20mA or 4 20mA Refer to parameter Analogue output 1 Depending on parametrization a voltage output or current output can be used Scaling and eventually f...

Page 24: ...matically when the reference charge value is reached It can also be stopped manually by the stop key The power part with the wiring diagram for the motors is not shown in fig 21 The motor wiring diagr...

Page 25: ...erating manual BMGZ 600A 25 7 Operation 7 1 View of the Operating Panel fig 22 The operating panel BMGZ600A B600008e 7 2 State Diagram of Main Operating Menu fig 23 State diagram BMGZ610A 611A B600021...

Page 26: ...l force roller 1 Speed detection roller 1 Speed belt roller 1 if parameter Speed detection roll 1 is set to none the speed will be 1m s Using a evaluation electronic unit BMGZ620A 2 measuring rollers...

Page 27: ...the average signal and saves it in the parameter Offset roller 1 or into Offset roller 2 depending on selected roller The display shows the message New offset saved for 2 seconds The tare program has...

Page 28: ...must not be cancelled during calibration and the charge weight has to be verified as exact as possible Note Since the accuracy of the belt scales BMGZ610A 611A 620A is under massive influence of cust...

Page 29: ...ions Mode according to fig 25 for measuring roller 1 or measuring roller 2 After printing the charge protocol the charge number is incremented The charge value has to be reset to zero by pressing the...

Page 30: ...rs Read Operation Parameters Description RS232 Command Replay Telegram BMGZ610 611 620 Read Totalizator 1RV001 CR XXXXXXX CR BMGZ 620 Read Totalizator 2 2RV001 CR XXXXXXX CR BMGZ610 611 620 Read Charg...

Page 31: ..._____ Diameter roller mm 108 10 1000 _______ Pulses roller 4 1 100 _______ Distance mm 2000 100 5000 _______ Nominal force N 1000 1 5000 _______ Max flowrate t h 0 0 5000 _______ Speed detection Auto...

Page 32: ...Operating manual BMGZ 600A 32 9 3 State Diagram Parameter Setting fig 26 State diagram BMGZ610A 620A The version BMGZ621A has its own but equivalent parameter menu B600020e...

Page 33: ...anguage Use With this parameter the language in the display can be chosen Range German English French and Italian Lowpass display Use The electronic unit provides a lowpass filter to prevent noise whi...

Page 34: ...to 9 000 Default 1 000 Increment 0 001 Unit Offset roller 1 2 Use This parameter stores the value determined with the tare program refer to 7 4 Tare program in digit If the automatic tare program can...

Page 35: ...is switched off and the counter integrates always the value Range 0 to 5000 Default 0 Increment 1 Unit t h Nominal force roller 1 2 Use To get correct values the evaluation electronic unit has to know...

Page 36: ...he limit frequency This filter is independent of the other filters Range 0 1 to 20 0 Default 10 0 Increment 0 1 Unit Hz Max Output 1 2 Use The flow rate value stored in this parameter provides an anal...

Page 37: ...r ex a proportioning belt scale can be programmed Range 0 00 to 500 0 Default 0 00 Increment 0 01 Unit t Min limit roller 1 BMGZ611A Use The relay 5 terminals 217 218 is activated as long as the flow...

Page 38: ...A have its specific but equivalent service mode menu B600027e The service mode 2 contain the parameter to set the totalizator when changing the electronic unit for example The service mode should only...

Page 39: ...e housing clamps directly to the shield If the clamps to the plastic mantle no grounding is done Therefore the plastic mantle has to be fixed only with the PG gland referring to fig 6 Termination If b...

Page 40: ...definitely in the whole PROFIBUS network Therefore no other PROFIBUS device in the network may use the same address The address has to be between 2 125 The PROFIBUS address is set with the system para...

Page 41: ...ise there may be problems while setup Version numbers of firmware and GSD file are printed to the cover page of this operating manual 11 2 BMGZ610A 611A 620A DP Slave Functional Description The electr...

Page 42: ...telegram slave master function code module number data higher byte data lower byte Modul 2 Reserved Modul 3 Basic telegram and 4 word operation value The belt scale response with 4 bytes of the basic...

Page 43: ...flow rate is negative for more than 5s Run tare program for measuring roller 1 2 Output Roller 1 2 max Analogue output 1 is driven with values 10V Check load of measuring roller 1 2 adjust parameter M...

Page 44: ...Operating manual BMGZ 600A 44 Bild 31 Interface board B600034 13 List of Spare Parts 13 1 Assembly Drawing Flat Measuring Roller...

Page 45: ...Operating manual BMGZ 600A 45 fig 31 Flat measuring roller B400013e...

Page 46: ...ng manual BMGZ 600A 46 13 2 Assembly Drawing Troughed Measuring Roller fig 32 Troughed measuring roller Rollers with Belt widths greater than 1000mm may have more than 1 pair of bevelled side disks B4...

Page 47: ...g sleeve 50 Junction box 90 7 pole 16 Cover G 51 Flex cable STP 2x2x0 25mm2 17 Name plate 52 Cable binder 18 53 terminals MBK 2 5E 19 V ring seal V 22A 54 Cover D MBK 2 5E 20 Self aligning ball bearin...

Page 48: ...esolution 1000kg Printer for charge protocol Protocol or external A4 connected to RS232 optional Analogue output 1 roller 1 0 10V and 0 4 20mA free scalable 12 bit Analogue output 2 roller 2 0 10V and...

Page 49: ...llowed 20 of nominal load FMS Force Measuring Systems AG Aspstrasse 6 8154 Oberglatt Switzerland Tel 41 44 852 80 80 Fax 41 44 850 60 06 info fms technology com www fms technology com FMS Italy Via Ba...

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