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Operating Manual Web Guide Controller BKS309 

 

 

23.07.2019

 

 

 
 

1

 

Table of Contents 

1

 

TABLE OF CONTENTS ............................................................................................................................. 2

 

2

 

SAFETY INSTRUCTIONS .......................................................................................................................... 3

 

2.1

 

Presentation of safety information ..................................................................................................... 3

 

2.1.1

 

Danger that could result in minor or moderate injuries .................................................................. 3

 

2.1.2

 

Note regarding proper function ...................................................................................................... 3

 

2.2

 

General safety information ................................................................................................................. 3

 

3

 

PRODUCT INFORMATION ........................................................................................................................ 4

 

3.1

 

Functional Description ........................................................................................................................ 4

 

3.2

 

Web guide controller .......................................................................................................................... 4

 

3.3

 

Order code and variations of the web guide controller BKS309 ........................................................ 5

 

3.4

 

Steering frames, steering rollers or actuators .................................................................................... 6

 

3.5

 

Material sensors ................................................................................................................................. 6

 

4

 

QUICK INSTALLATION GUIDE ................................................................................................................ 7

 

4.1

 

Configuration ...................................................................................................................................... 7

 

5

 

INSTALLATION AND WIRING .................................................................................................................. 8

 

5.1

 

Installation of a steering frame of the FMS-webMASTER series ....................................................... 8

 

5.1.1

 

Installation of the material sensor .................................................................................................. 8

 

5.1.2

 

Alignment of the material sensors ................................................................................................. 9

 

6

 

ELECTRICAL CONNECTION .................................................................................................................. 11

 

6.1

 

Web guide controller BKS309 .......................................................................................................... 11

 

6.2

 

Material sensors ............................................................................................................................... 12

 

6.3

 

Steering frame BKS020.EE and BKS015.EE with external web guide controller BKS309 ............. 12

 

6.4

 

Steering frame FMS-webMASTER BKS030 or actuators FMS-winderGLIDE BKS.D.3 or BKS.D.4

 

13

 

6.5

 

Actuator FMS-winderGLIDE BKS.D.7 .............................................................................................. 13

 

7

 

OPERATION AND CONFIGURATION .................................................................................................... 15

 

7.1

 

Automatic mode ............................................................................................................................... 17

 

7.2

 

Manual mode ................................................................................................................................... 17

 

7.3

 

Approaching and saving dedicated positions ................................................................................... 18

 

8

 

CONFIGURATION VIA OPERATING PANEL ......................................................................................... 19

 

8.1

 

Operating parameters ...................................................................................................................... 19

 

8.2

 

List of operating parameters ............................................................................................................ 19

 

8.3

 

Description of operating parameters ................................................................................................ 22

 

8.4

 

System parameters .......................................................................................................................... 30

 

8.5

 

List of System parameters ............................................................................................................... 30

 

8.6

 

Description of system parameters ................................................................................................... 31

 

8.7

 

Reset to factory settings ................................................................................................................... 34

 

9

 

CONFIGURATION VIA WEB BROWSER ............................................................................................... 35

 

9.1

 

Peer-to-Peer connection .................................................................................................................. 39

 

10

 

DIMENSIONS ........................................................................................................................................... 42

 

11

 

TECHNICAL DATA .................................................................................................................................. 45

 

12

 

TROUBLE SHOOTING ............................................................................................................................ 46

 

 

Summary of Contents for BKS309 Series

Page 1: ...er Document Version 2 60 07 2019 NS Firmware Version V3 00 Diese Bedienungsanleitung ist auch in Deutsch erh ltlich Bitte kontaktieren Sie Ihren n chstgelegenen FMS Vertreter by FMS Force Measuring Sy...

Page 2: ...material sensor 8 5 1 2 Alignment of the material sensors 9 6 ELECTRICAL CONNECTION 11 6 1 Web guide controller BKS309 11 6 2 Material sensors 12 6 3 Steering frame BKS020 EE and BKS015 EE with extern...

Page 3: ...information The following safety symbols appear in this manual 2 1 1 Danger that could result in minor or moderate injuries Danger warning caution Failure to follow wiring instructions in this manual...

Page 4: ...tored dead band value the steering frame will be adjusted Figure 1 typical arrangement BKS309_BA_manual ai Description Position Description 1 Steering frame steering roller actuator 2 Web entry side 3...

Page 5: ...9 R DIN rail mount for cabinet installation BKS309 S Panel mount integrated in front panel Other Options description EIP EtherNet IP interface see operating manual BKS309 EIP M To control one or two m...

Page 6: ...rollers are manufactured and balanced according to customer specification End positions are controlled A location rail for easy sensor attachment is integrated to the steering frames The web guide co...

Page 7: ...esired guiding form edge centre or line guiding o Unit system metric imperial o Relay or digital input requirements of your set up Draw the wiring diagram for your configuration Mount and adjust your...

Page 8: ...e machine must be prepared to accept the M8 mounting screws The steering frame must be grounded Connect the ground wire to the machine ground 5 1 1 Installation of the material sensor The material sen...

Page 9: ...s right 9 Integrated web guide controller BKS309 S optional Table 4 description Material sensors have to installed on the web exit side Installation on the entry side of the web will not work of prope...

Page 10: ...tion of web edge from sensor axis 4 Detection range of material sensor 5 Center mark of the detection range Figure 5 Material sensors Loosen the clamp Align sensor axis to the web edge Slide the senso...

Page 11: ...nection Insufficient ground connection may cause electric shock to persons malfunction of the total system or damage of the control unit It is vital to ensure that there is a proper and secure earth c...

Page 12: ...9 12 6 2 Material sensors Figure 7 electrical connection material sensors BKS309_BA_manual ai 6 3 Steering frame BKS020 EE and BKS015 EE with external web guide controller BKS309 Figure 8 electrical c...

Page 13: ...actuators FMS winderGLIDE BKS D 3 or BKS D 4 Figure 9 electrical connection BKS030 BKS D 3 BKS D 4 BKS309_BA_manual ai 6 5 Actuator FMS winderGLIDE BKS D 7 Only in combination with BKS309 R DC or BKS3...

Page 14: ...Operating Manual Web Guide Controller BKS309 23 07 2019 14 Figure 10 electrical connection BKS309 DC R and W BKS309_BA_manual ai Figure 11 electrical connection BKS D 7 BKS309_BA_manual ai...

Page 15: ...ai Description Position Description 1 LED operating status on if in automatic mode 2 LCD 3 Center guiding 4 Edge guiding right 5 Edge guiding left 6 Toggle from automatic to manual mode 7 Configuratio...

Page 16: ...al With this key you can toggle between automatic and manual mode The LED indicates the automatic mode Drive to center position The frame moves to the center Position Function is only available in man...

Page 17: ...axis The controller starts to guide the web to reference position and to hold this guide point The reference position can be adjusted during automatic operation by using the keys or the digital input...

Page 18: ...e of the travel limits by pressing the two keys at the same time The LED above the key will be on Travel with the actuator to the desired position with the keys The display will show the actual positi...

Page 19: ...the buttons the parameter list can be scrolled up and down By pressing the button again you will enter the parameter setting mode The select parameter on the display flashes indicating that it can be...

Page 20: ...nso R2 MatFound Digital Input 1 2 3 or 4 Modes Input 1 Input 2 Input 3 Input 4 Edge Aut Lv Auto Centre Ref Ref Lock ResetRef Disabled I1 Edge Aut I2 Center I3 Ref I4 Ref DLS Sensor DLS none left right...

Page 21: ...hen leaving Automatic Mode Auto Ma n Manual Centre Manual Home Position 3 Home Pos mm 0 0 300 0 0 0 Middle Position3 Mid Pos mm 0 0 300 0 62 5 4 Maximal Position3 Max Pos mm 0 0 300 0 125 0 4 Actuator...

Page 22: ...s Setting Automatic Auto Purpose If Auto behavior is chosen the Reference Position is determinate by taking the actual material position within the sensor when the controller is switched to automatic...

Page 23: ...the relay behaviour The user can choose between seven settings Setting Middle Position MidSenso Purpose If MidSenso is chosen then the relay goes on when the material edge is at the sensor s middle po...

Page 24: ...o Automatic otherwise to Manual Operation Setting Drive to Center Position Centre Purpose If Centre is chosen then the motor drive moves to the centre position The event is edge triggered Default sett...

Page 25: ...osition Setting Reset of Reference Value ResetRef Purpose This function resets the reference value to 0 if a positive signal edge is applied to the digital input Setting Disabled Purpose With Disabled...

Page 26: ...tivated Language Purpose This parameter determines the displayed language The user can choose between two languages Setting English Purpose If English is chosen the display shows all texts in English...

Page 27: ...tion mode after power on The user can choose between three behaviours Setting Manual Purpose The controller goes to Manual Operation Mode after power on Setting Automatic Auto Purpose The controller g...

Page 28: ...e center position of the actuator spindle An actuator stops at this position if you press the center key In Automatic Operation this parameter has no meaning Range 0 0 to 300 0 Default 62 5 4 Incremen...

Page 29: ...seen in direction of the running web IP Addr Purpose The parameter assigns an IP address to the controller This enables the user to communicate via a web browser with the controller that is imbedded...

Page 30: ...3 sec The LED will light and the first parameter will be displayed With the buttons the parameter list can be scrolled up and down By pressing the button again you will enter the parameter setting mod...

Page 31: ...t was previously selected 3 Parameter only used in FMS winderGLIDE series of the sizes BKS D 3 BKS D 4 und BKS D 7 If you are using an actuator of the FMS winderGLIDE series BKS D 4 you have to use th...

Page 32: ...and Maximum Position Centre Position CentrPos Purpose The CentrPos parameter is only used with the position detection system based on hall sensors For all other position detection system this paramet...

Page 33: ...rameter determines the used actuator type The product name of FMS actuators is winderGLIDE The user can choose between three types Type D 3 125 or D 4 125 or D 6 125 Purpose If type D 3 125 or D 4 125...

Page 34: ...000 Default 80 Increment 1 unit ms 8 7 Reset to factory settings Factory settings of your BKS309 web guide controller can be reset either via the operating parameter menu Alternatively you can follow...

Page 35: ...ntroller can be embedded in an Ethernet network and the parameter setting can be done over this network by means of a web browser Internet Explorer 7 The devices have a static IP address that can be s...

Page 36: ...Operating Manual Web Guide Controller BKS309 23 07 2019 36 Figure 14 Home Home jpg The main navigation is on the left hand side of the window Figure 15 Remote Control Remote Control...

Page 37: ...Operating Manual Web Guide Controller BKS309 23 07 2019 37 Figure 16 list of operating parameters Figure 17 list of operating parameters for actuators of the FMS winderGLIDE series...

Page 38: ...Operating Manual Web Guide Controller BKS309 23 07 2019 38 Figure 18 Ethernet Settings Figure 19 Firmware...

Page 39: ...static block For the integration of a BKS309 web guide controller in your Ethernet network please contact your IT system administrator Once the BKS309 was integrated in the network you can address the...

Page 40: ...alog box Status of LAN connection will open up Click on Properties On the next dialog box select the network adapter that is used for the connection In our case Internet protocol version 4 TCP IP Clic...

Page 41: ...ft Internet Explorer Mozilla Firefox or similar The default IP address for the BKS309 is 192 168 000 090 as long as it was not changed over the operating penal Enter the IP address e g with http 192 1...

Page 42: ...Operating Manual Web Guide Controller BKS309 23 07 2019 42 10 Dimensions Figure 21 dimensions BKS309 W Wall mount BKS309_BA_Manual ai...

Page 43: ...Operating Manual Web Guide Controller BKS309 23 07 2019 43 Figure 22 dimensions BKS309 R DIN rail BKS309_BA_Manual ai...

Page 44: ...Operating Manual Web Guide Controller BKS309 23 07 2019 44 Figure 23 dimensions BKS309 S panel integrated BKS309_BA_Manual ai...

Page 45: ...1mm steps Control modes edge left edge right center guiding line guiding Interface Web browser Ethernet Explorer 7 or higher Operation push buttons Analogue inputs 2 inputs 0 to 10V for material sens...

Page 46: ...cted Connect sensor correctly according to screw terminal arrangement and installation guide No signal cable interruption Replace cable or send sensor to FMS No signal sensor defect Send sensor to FMS...

Page 47: ...Operating Manual Web Guide Controller BKS309 23 07 2019 47...

Page 48: ...info fms technology com www fms technology com FMS USA Inc 2155 Stonington Avenue Suite 119 Hoffman Estates IL 60169 USA Tel 1 847 519 4400 Fax 1 847 519 4401 fmsusa fms technology com FMS UK Aspstras...

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