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Fluke endurance series, User Manual

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Endurance

®

 Series 

Innovative High Temperature Fiber Optic Infrared Pyrometers 

 
 

 

        

 

Users Manual

 

 
 
 
PN 59517 
July 2017, Rev. E1, 07/2017 

© 2017 Fluke Process Instruments, All rights reserved. Printed in Germany. Specifications subject to change without notice. 
All product names are trademarks of their respective companies. 

 

 

Summary of Contents for endurance series

Page 1: ...ptic Infrared Pyrometers Users Manual PN 59517 July 2017 Rev E1 07 2017 2017 Fluke Process Instruments All rights reserved Printed in Germany Specifications subject to change without notice All produc...

Page 2: ...FOR ANY PARTICULAR PURPOSE OR USE THE MANUFACTURER SHALL NOT BE LIABLE FOR ANY SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES WHETHER IN CONTRACT TORT OR OTHERWISE Software Warranty The manufacturer does...

Page 3: ...Instruments China Beijing China Tel 8610 6438 4691 info flukeprocessinstruments cn Worldwide Service Fluke Process Instruments offers services including repair and calibration For more information co...

Page 4: ......

Page 5: ...ing Angles 22 5 Installation 23 5 1 Mounting the Sensor 23 5 2 Mounting the Sensor Head of Laser sighting devices 24 5 3 Aiming and Focusing 25 5 4 Fiber Optic Cable 26 5 5 Electrical Installation of...

Page 6: ...8 4 1 Description 62 8 4 2 I O Device Configuration 62 8 4 3 Parameter Setting 63 8 4 4 Structure of the input output data 63 8 4 5 Diagnostics 63 8 5 ISO Calibration Certificate based on DAkkS Germa...

Page 7: ...des displayed or transmitted via electrical interfaces 81 11 2 2 Analog Output current values in dependence of Fail Safe Error Codes 82 11 3 Cleaning the Lens 83 11 4 Replacing the Fiber Optic Cable 8...

Page 8: ...iv...

Page 9: ...y Defaults 56 Table 5 Electrical Accessories 64 Table 6 Command List 77 Table 7 Assignment of Error Codes 79 Table 8 Command Examples 80 Table 9 Troubleshooting 81 Table 10 Error Codes in 1 Color Mode...

Page 10: ...vi...

Page 11: ...Panel 34 Figure 23 Upper Object Target Temperature Display 35 Figure 24 Lower Screen Menu Display 35 Figure 25 Upper LASER Sighting Activation LED red 35 Figure 26 Lower Status Indicator LED green 35...

Page 12: ...re 57 Flexible Fitting System 74 Figure 58 Dimension for 4 Bolt Mounting Flange 74 Figure 59 Removing the Fiber optic Cable from the Optical Head 85 Figure 60 Removing the Fiber optic Cable from the E...

Page 13: ...romise the operation safety and functionality of the instrument Instrument Disposal Disposal of old instruments should be handled according to professional and environmental regulations as electronic...

Page 14: ...tage Risk of electrical shock Helpful information regarding the optimal use of the instrument Earth ground Protective ground Fuse Normally open NO relay Normally closed NC relay Switch or relay contac...

Page 15: ...riants Table 2 Fiber optic head models and their assigned sensor spectral range Model Description EF1ML EF1MM EF1MH Monochrome 1 Color 1 C sensor in spectral range of 1 0 m for different temperature r...

Page 16: ...Fiber Type Identifier B Bundle FOC Temp Range Unique Endurance Fiber Optic Device Identifier Model Identification Matrix For Endurance Series Devices With Fiber Optical Attached Sensor Head By Defined...

Page 17: ...anently Dirt smoke or steam is in the atmosphere between the sensor and target Measurements are made through items or areas that reduce emitted energy such as grills screens small openings or channels...

Page 18: ...ssivities are a factor please contact our sales representative or technical support department 2 1 4 Slope 2 Color ratio measurements The slope is the quotient of the emissivities based on the narrow...

Page 19: ...using 20 to 70 C 4 to 158 F Fiber Cable Standard Type High Temperature Type Rated to 200 C 360 F NEMA 4 IP65 stainless steel armour PTFE coated sleeve Rated to 315 C 600 F stainless steel armour no co...

Page 20: ...Set emissivity 1 Color or 2 Color mode Set slope 2 Color devices only Set background temperature for background compensation Analog Output current loop 0 4 20mA Galvanically isolated analog output si...

Page 21: ...EF2ML 250 C 482 F EF2MH 400 C 752 F EF1RL 500 C 932 F EF1RM 700 C 1292 F EF1RH 1000 C 1832 F EF2RL 275 C 527 F EF2RH 350 C 662 F 0 3 Tmeas 2 C Tmeas in C 0 3 Tmeas 2 C Tmeas in C 0 3 Tmeas 2 C Tmeas...

Page 22: ...1 to 299 9 s 300 s Valley Hold Range 0 1 to 299 9 s 300 s Noise Equivalent Temperature NET 1 C peak to peak target emissivity of 1 00 no attenuation 3 C peak to peak for all attenuation conditions 3 4...

Page 23: ...optional orderable F0 models focus at 100mm 4 F1 models focus at 300mm 12 F2 models focus at infinity For measurements performed in the 1 Color mode make sure that the target completely fills the mea...

Page 24: ...Endurance Series Users Manual 12 3 4 1 1 Measurement Spot Size Diagrams for F0 Narrow Focus Option...

Page 25: ...Innovative High Temperature Fiber Optic Infrared Pyrometers Technical Data 13...

Page 26: ...Endurance Series Users Manual 14 3 4 1 2 Measurement Spot Size Diagrams for F1 Close Focus Option...

Page 27: ...Innovative High Temperature Fiber Optic Infrared Pyrometers Technical Data 15...

Page 28: ...Endurance Series Users Manual 16 3 4 1 3 Measurement Spot Size Diagrams for F2 Infinity Focus Option...

Page 29: ...Innovative High Temperature Fiber Optic Infrared Pyrometers Technical Data 17 Figure 3 Spot size charts for Endurance with external optical sensor head...

Page 30: ...ated adjustable mounting bracket Figure 4 Dimensions of the Endurance Electronics Housing Table 3 Dimensions of available sensor heads Model L1 L2 EF1ML EF1MM EF1MH EF2ML EF2MH 25 mm 1 0 in 62 mm 2 46...

Page 31: ...nd the possible electromagnetic interference at the location Please keep in mind that pure optical sensor heads are totally immune against electromagnetic interference unlike the electronics enclosure...

Page 32: ...distance to the measuring object depends on the optical lens focus F0 F1 F2 of the sensor head and the needed measurement spot size Please see section 3 4 Optical Specifications for detailed informat...

Page 33: ...er that if the sensor signal is reduced more than 95 including emissivity and obscuration of the target the sensor accuracy also degrades Figure 7 Sensor Placement in 2 Color Mode Sighting hole smalle...

Page 34: ...e target up to 30 for 1 Color measurement mode or up to 45 for 2 Color measurement mode Figure 8 Acceptable Sensor Viewing Angles Best 90 to target Good 1 Color Mode 30 to 90 to target 2 Color Mode 45...

Page 35: ...the fiber optic cable through and around any obstacles such as beams walls support columns etc or if your installation requires through conduit before attaching the end to the electronics enclosure D...

Page 36: ...branch is small sighting laser Laser Module Note keyed connecting sleeve can be inserted only one way slot must face mode switches Push large connecting sleeve in until it stops approx 15 mm 0 6 in T...

Page 37: ...on the internal display When the highest reading is reached hold the unit in place and secure the mounting base Make sure that the sensor is in 1 color mode when using this aiming technique Another a...

Page 38: ...e changed it is field replaceable A calibration program for replaced fiber cables is included with your sensor Longer fiber optic cables allow the electronics enclosure to be well away from hostile en...

Page 39: ...durance interface lines via the customer specific cable gland wiring you need at least a shielded cable with 14 single wires Be aware that the two RS485 wire pairs should be arranged as twisted pairs...

Page 40: ...al Ethernet with IP67 protection rate and a screw retention feature Via the LAN Ethernet connector the Endurance Series device can also be powered as a PD Powered Device by a PSE Power Sourcing Equipm...

Page 41: ...of the cable gland grommet variant In case the of choosing the cable gland grommet variant please refer to the upper signal assignment printed on the inside wiring board Three individual snap on conn...

Page 42: ...leeves at the counter side See below the colored wire to signal assignments which are identical to the specific terminal block labeling For more cable details see section 9 1 Figure 18 M16 12 Conducto...

Page 43: ...e 5 5 3 3 Endurance specific terminal block An Endurance specific terminal block is available to attach the 12 wire color coded sensor cable via the terminal block to the process world Figure 20 Endur...

Page 44: ...rature 20 to 70 C 4 to 158 F 10 90 relative humidity non condensing Dimensions L x W x H 151 x 75 x 26 mm 5 9 x 2 9 x 1 in Only the 2 wire half duplex RS485 communication is supported on Endurance dev...

Page 45: ...idrop Network If you are installing two or more sensors in a multi drop configuration please be aware of the following Each sensor must have a unique address greater zero 1 32 Each sensor must be set...

Page 46: ...op operation After the setup and configuration for nonstop operation the screwable sealed housing cover has to be closed to protect the user panel for nonstop operation You are able to configure senso...

Page 47: ...wer Screen Menu Display The Screen Menu Display is the central user interface display which shows all selected menus their submenus and parameters In dependence of the selected main menu item it displ...

Page 48: ...h multiple section entries like network IP addresses 4 subfields with a value range of 0 255 6 1 5 3 The Navigate Up Button The Navigate Up Button enables you to walk through the list of integrated en...

Page 49: ...Innovative High Temperature Fiber Optic Infrared Pyrometers Device Control 37 Figure 27 Overview about the menu structure with five 5 sub menus...

Page 50: ...type related variations The INFORMATION MENU consists of nine 9 selectable subentries which are not user modifiable and are just for information purpose Only the top subentry content varies in depend...

Page 51: ...NAL TEMP Displays the internal device temperature in C or F e g 39 8 C 3 Subentry ATTENUATION The subentry is just available and visible on ratio E1R E2R devices A percentage value of the measured att...

Page 52: ...subentries which are user modifiable to configure the Endurance device Monochrome devices E1M E2M E3M have a reduced configuration menu with just five 5 selectable subentries There is no need to conf...

Page 53: ...f attenuation With the keys you can toggle between 0 to 95 of attenuation 6 Subentry LASER LED CAMERA Shows the firmware identified pointing device regarding the ordered sighting option If the Enduran...

Page 54: ...16 selectable subentries which are user modifiable to setup the Endurance device for special measurement treatment Under the UNIT SETUP MENU you are able to influence the temperature measurement accur...

Page 55: ...reading by a gain multiplicator The standard gain multiplicator value is 1 000000 With the keys you can toggle between gain values from 0 800000 to 1 200100 7 Subentry SENSOR OFFSET The subentry SENS...

Page 56: ...is the linear signal decay for a given time span The unit for decay is in K sec C sec or F sec Via the control panel just the linear signal slope decay is settable With the keys you can toggle between...

Page 57: ...trol 45 6 2 4 The INTERFACE MENU Figure 31 The static fixed INTERFACE MENU The INTERFACE MENU is identical for all Endurance series types It consists of nine 9 selectable subentries which are user mod...

Page 58: ...o fit in the network address pool of your subnet The ENTER button selects in a consecutive way the IP address byte aaa bbb ccc ddd With the keys you can toggle the individual address byte between 0 an...

Page 59: ...oop analog interfaces are integrated in the Endurance devices Analog Output 0 20mA 4 20mA Analog Input 0 20mA 4 20mA Order of subentry appearance 1 ANALOG OUT MODE toggles between 0 20mA 4 20mA 2 OUT...

Page 60: ...utput signal If the temperature jumps at the input hot object the output signal reaches only 90 magnitude of the actual object temperature after the defined average time Once Averaging is set above 0...

Page 61: ...00 seconds the peak holding process will be activated by an external trigger input signal Trigger high The post processed peak hold value stays the same up to the following happens The external trigge...

Page 62: ...icular signal drop is activated if both relevant signal decay values linear decay averaging decay are set to zero 0 0 Kelvin second This can be achieved via the PC based Endurance software serial LAN...

Page 63: ...gnal jumps to the new maximum temperature of this local peak Once the actual temperature has passed a peak above a certain magnitude a new local peak is found This magnitude is called hysteresis The t...

Page 64: ...alue for the target temperature If the Setpoint value is exceeded an alarm state will be signaled by a relays contact A zero 0 0 entry as a Setpoint value deactivates the alarm functionality Alarm mod...

Page 65: ...lows into the 1 8 NPT fitting and out the front aperture Air flow should be a maximum of 0 5 1 5 liters sec 1 3 cfm Clean filtered or instrument air is recommended to avoid contaminants from settling...

Page 66: ...tem Flexible accessory selections allow you to pick and choose the accessories you need Figure 57 Flexible Fitting System Part number Description E FORFQP Item 1 E FORFAP Item 1 Item 2 E FORFMF Item 1...

Page 67: ...to transmit an output current less than 4mA e g 2 0 or 3 0mA or above 20mA e g 21 0 or 22 0mA 7 11 2 Relay Outputs The relay output is used as an alarm for failsafe conditions or as a setpoint relay P...

Page 68: ...ETHERNET IP ADDRESS 192 168 42 132 192 168 42 132 ETHERNET NETMASK 255 255 255 0 255 255 255 0 ETHERNET GATEWAY ADDR 192 168 42 1 192 168 42 1 ETHERNET PORTNUMBER 6363 6363 WEB SERVER OFF OFF ANALOG O...

Page 69: ...Innovative High Temperature Fiber Optic Infrared Pyrometers Signal Processing 57 defaults are restored...

Page 70: ...the order F0 Narrow Focus focused at 100mm 4 F1 Close Focus focused at 300mm 12 F2 Standard Focus focused at infinity 8 2 Laser Sighting Sighting Option L The laser sighting allows fast and precise a...

Page 71: ...rameters in data exchange mode In the initialization phase the Endurance PROFINET determines the physical structure of the node and creates a local process image with pyrometer The diagnostics concept...

Page 72: ...The parameters of the pyrometer substitute are used to set the overall settings of the PROFINET I O node Some of the setting are used in the module as default settings and can be optionally overwritt...

Page 73: ...ndian Motorola Measured attenuation 8 3 4 2 Pyrometer module output data The output data length of Input Output module is 5 Byte The output data may be used to change the initialization of the device...

Page 74: ...ption 0 Heater temperature over range 1 Heater temperature under range 2 Internal temperature over range 3 Internal temperature under range 4 Wide band detector failure 5 Narrow band detector failure...

Page 75: ...when all details are clarified 8 4 5 1 The error bits of the pyrometer status register Error code Has to be properly described when all details are clarified 8 5 ISO Calibration Certificate based on D...

Page 76: ...t including terminal strip E 2CLTCB8 Low Temp 85 C multi conductor cable with connector 8m 26ft not including terminal strip E 2CLTCB15 Low Temp 85 C multi conductor cable with connector 15m 50 ft not...

Page 77: ...nominal Conductors Power supply 2 wires black red Conductor 0 3 mm AWG 22 stranded tinned copper Isolation FEP 0 15 mm wall 0 006 in Shield none RS485 interface 2 twisted pairs black white and purple...

Page 78: ...upply 2 wires black red Conductor 0 2 mm AWG 24 stranded tinned copper Isolation PE 2YI1 Shield none RS485 interface 2 twisted pairs black white and purple gray Conductor 0 2 mm AWG 24 stranded tinned...

Page 79: ...greaser solvents Purchasable High Temp Ethernet 4 conductor cables lengths are 7 5m 25ft 10m 33ft see Table 5 Figure 45 High Temp Ethernet Cable with M12 RJ45 Connector E ETHCBxx 9 1 4 Low Temp Ethern...

Page 80: ...names Figure 47 Endurance Terminal Block E TB with wire color assignment 9 1 6 Endurance Terminal Block in a NEMA 4 enclosure E TBN4 The Endurance Terminal Block in a NEMA 4 enclosure E TBN4 is for t...

Page 81: ...otection To prevent electrical shocks the power supply must be used in protected environments cabinets Technical data Protection class prepared for class II equipment IEC EN 61140 Environmental protec...

Page 82: ...sensor The box should be surface mounted using the flanges and holes provided It should be mounted in such a manner to allow the free flow of air around the unit Ambient temperatures should be kept w...

Page 83: ...E 802 3 10 BASE T Ethernet Supported IEEE 802 3u 100 BASE TX Fast Ethernet Supported IEEE 802 3af Power over Ethernet Supported Transmission Media 10Base T Cat 3 4 5 UTP STP 100Base TX Cat 5 5e UTP ST...

Page 84: ...each data lines to protect the host computer and converter against high voltage spikes as well as ground potential difference Please see under section 5 5 5 Computer Interfacing via RS485 link for de...

Page 85: ...NPT fitting and out the front aperture Air flow should be a maximum of 0 5 1 5 liters sec 1 3 cfm Clean filtered or instrument air is recommended to avoid contaminants from settling on the lens Do not...

Page 86: ...stem Part number Description E FORFQP Item 1 E FORFAP Item 1 Item 2 E FORFMF Item 1 Item 2 Item 3 E FORFMC Item 1 Item 2 Item 4 Figure 58 Dimension for 4 Bolt Mounting Flange Item 1 Stainless steel ai...

Page 87: ...n multidrop mode its manual user interface is automatically locked It can be unlocked with the command XXXJ U CR where XXX is the multidrop address 10 2 Command Structure Protocols are the set of comm...

Page 88: ...0 3 1 Poll Mode The current value of any individual parameter can be requested by the host The unit responds once with the value at the selected baud rate Additionally the user defined output string c...

Page 89: ...19200 baud 384 38400 baud 576 57600 baud 1152 115200 baud Digital filter DF n 0 OFF 1 ON 1 DHCP BOOTP DHCP n 0 OFF 1 DHCP ON 2 BOOTP ON 0 Sensor gain DG n nnnnnn n nnnnnn 0 800000 up to 1 200000 1 00...

Page 90: ...5 Set at factory calibration Target Temperature 2 Color T n n nnnn n Terminator resistor TR n 0 OFF 1 ON 0 OFF TCP IP time out interval TTI n nnn 0 1 240 sec 0 Temperature units scale U X C or F non U...

Page 91: ...T N 0 inactive 1 active 0 Identify unit XU Varies e g E1RL F2 V 0 0 Set at factory calibration Sensor serial number XV nnnnnnnn V e g 31712345 8 digits Set at factory calibration Attenuation to activa...

Page 92: ...10 Peak hold time 001 P 001 P5 6 001P 5 6 Power 001 Q 001 Q36 102000 Narrow Power 001 R 001 R2 890000 Slope 001 S 001 S0 850 001S 0 850 Target temperature ER series 2 Color 001 T 001 T1225 0 Temperat...

Page 93: ...ng signal processing Correct Peak Hold or Average settings 11 2 Fail Safe Operation The Fail Safe system is designed to alert the operator and provide a safe output in case of any system failure Basic...

Page 94: ...ay be set to different values e g dirty lens at 95 EAAA at 98 11 2 2 Analog Output current values in dependence of Fail Safe Error Codes The relay is controlled by the temperature selected on the disp...

Page 95: ...ture is 1021 0 C Wide band temperature is 703 0 C Narrow band temperature is 685 0 C Attenuation is above 95 the dirty window threshold Outputs Temperature Display 1021 0 RS485 or LAN Ethernet C T1021...

Page 96: ...ean the area around the fiber optic cable connectors before disconnecting If any contaminants get into the open connectors the sensor s accuracy will be compromised After removing the cable or before...

Page 97: ...ng 1 First loosen the cable connecting sleeve 2 Loosen the cable receptacle screw to release the cable 3 Pull cable from electronics enclosure and immediately place a protective cap over the end of th...

Page 98: ...the hex screw with the 1 3 mm 0 050 hex wrench until snug Do not over tighten Figure 61 Attaching the Fiber optic Cable to the Optical Head 11 4 2 2 Attaching the Fiber Optic Cable to the Electronics...

Page 99: ...rd disk of your computer e g by means of the Windows Explorer 2 For launching the program you have to select the file and to push the Enter button 3 In the following dialog you are requested to select...

Page 100: ...he temperature of the material using a probe sensor such as an RTD thermocouple or other suitable method Once you determine the actual temperature adjust the slope setting until the sensor s temperatu...

Page 101: ...mperature value is reached This is the correct emissivity for the measured material 2 If possible apply flat black paint to a portion of the surface of the object The emissivity of the paint must be a...

Page 102: ...kel Copper unoxidized 0 3 polished 0 05 Oxidized 0 8 0 9 roughened 0 05 0 2 electrolytic 0 2 0 4 oxidized 0 2 0 8 Silver 0 04 Gold 0 3 Steel Haynes cold rolled 0 8 0 9 Alloy 0 5 0 9 polished sheet 0 3...

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