Fluid Management HARBIL 5G End User Manual Download Page 29 | Manualshive

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Servicing and Repair

Servicing and
Repair

General Information

If you do not feel confident about disassembling the paint mixer or replacing a part,

DO NOT ATTEMPT THE PROCEDURE

. Should problems or questions arise,

contact Customer Service at Fluid Management.

Carefully read all of the instructions before you begin. For component identification
and location, refer to the Parts Section of this manual.

Safety Procedure

WARNING

ELECTRICAL HAZARD

Always shut off the POWER switch and unplug the
mixer before servicing.

Wear your safety glasses to prevent possible injury.

WARNING

.

26 | Harbil 5G Mixer

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Fluid Management Customer Service 1.800.462.2466

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Summary of Contents for HARBIL 5G

Page 1: ...HARBIL5GHighSpeedPaintMixer with8 MinuteTimer End User Guide Part No 24018 Rev J 10 20...

Page 2: ......

Page 3: ...nt of a large organization while still maintaining its deep values and history As industry leaders Fluid Management provides trend setting creativity in the design products and services it offers Unit...

Page 4: ...orama Accutinter Duraflow Fast Fluid Management GyroDispenser Infina MicroTint TintMaster V1 and VR1 are trademarks of Fluid Management registered in the U S and or other countries Every effort has be...

Page 5: ...vi ic ce e 1 1 8 80 00 0 4 46 62 2 2 24 46 66 6 Removing Shake Frame 28 Removing Shake Frame Procedure 30 Remove the Counterweights Testing Shake Motor 32 Testing Shake Motor Procedure Changing Shake...

Page 6: ...AL HAZARD Do not operate the mixer with the door open Disconnect power before servicing WARNING A Warning notice tells you about a hazard that could cause serious injury to you or extensive damage to...

Page 7: ...st you in efficiently using the mixer When you see an Information notice in this manual know that it is there to save you time and energy Compliance Information See the affixed labeling on the machine...

Page 8: ...uart gallon and 5 gallon containers Important safety features are Automatic shut off if the door is opened during the shaking operation Fully visible red STOP switch for emergency shut off Product Des...

Page 9: ...EQUIPMENT MAINTENANCE LOG RECORD MODEL NUMBER HERE RECORDSERIt LNUMBERHERE SERVJCE DESCRIPTION PARTS REl LACED SERVICED DATE tA ff Jf Nfll tl All 1 A a V BY Fluid Management Customer Service 1 800 46...

Page 10: ...__________________ ________________________ ________________________ Purchase Order Number _____________________ Ship via ________________________________ Collect ___________ Prepaid_______________ Ta...

Page 11: ...ims for damage must be made by the consignee You The carrier assumes full responsibility upon acceptance of shipment and will not entertain any claims by the consignor Fluid Management Unpacking and S...

Page 12: ...h all local codes and ordinances Check with a qualified electrician or service person if grounding instructions are not completely understood or if in doubt as to whether product is properly grounded...

Page 13: ...frame closest to the unseated strut The frame should be high enough for the strut pin to clear the strut body Carefully lower the frame while guiding the pin into the strut body Take care not to raise...

Page 14: ...N position If the button does not turn then it is already in the ON position To stop or turn off the paint mixer push the button to the OFF position 4 Push the UP button Wait several seconds until the...

Page 15: ...xer WARNING STICKERS Read these important messages for YOUR safety ADJUSTABLE FEET The leveling feet adjust in order to level the mixer Getting to Know Your Paint Mixer Control Panel Safety Label Safe...

Page 16: ...utton for raising the top pressure plate START button for activating the mixer TIMER for setting the desired mix time from 30 seconds to 8 minutes Note Figure 2 Control Panel Reversible Door The door...

Page 17: ...Getting to Know Your Paint Mixer 14 Harbil 5G Mixer Fluid Management Customer Service 1 800 462 2466...

Page 18: ...a container in place Do not mix more than one full case four 1 gallon cans of paint at one time The maximum weight limit is 80 pounds for paint and 60 pounds for stucco mixture See BASIC OPERATION Fi...

Page 19: ...e push the EMERGENCY STOP button If you open the door during the operation the paint mixer will stop Note 1 After opening the front door place the container s near the center of the table The diagram...

Page 20: ...r Flake Board Disk for metal containers only 5 Gallon Container Table Figure 4 5 Gallon Container Cut Away View 3 Close the door firmly The paint mixer will not operate with the door open 4 Set the ti...

Page 21: ...ate down and hold the container in place The paint mixer will shake the container for the set amount of time The paint mixer will raise the top plate about 2 inches Allow a few seconds for the top pla...

Page 22: ...ce of paper under each of the four 4 adjustable feet If the paper easily slides under a foot feet then the mixer is not solidly contacting the floor Level as necessary Severe or persistent vibrations...

Page 23: ...il Top pressure plate nut accessed through the right and left side doors Threaded lead screw accessed through the front door EVERY 3 MONTHS Lubricate the Super Struts with SAE 20 oil Apply oil to the...

Page 24: ...rocedures Super Struts Lubrication Use the table below to record your maintenance on the Super Struts every three months LUBRICATION RECORD Date Fluid Management Customer Service 1 800 462 2466 Harbil...

Page 25: ...with printed circuit board Connect to power source Contact electrician Close the front door Turn on POWER switch Put the EMERGENCY STOP button in the ON position Replace fuse Replace fuse Reestablish...

Page 26: ...uns before the top plate clamps on the container binding of the top plate may be a problem with printed circuit board Clean and oil lead screws Call Customer Service Replace printed circuit board Pain...

Page 27: ...light is on and the top plate clamps on the container but mixer will not run make sure that the mixer is on a dedicated line if front door closed problem is a loose motor coupling set screw reset butt...

Page 28: ...le for broken or loose wire in the DC motor cabling Replace DC motor cable The mixer speeds up and slows down The START light is blinking if front door is making contact with the safety switch in the...

Page 29: ...Customer Service at Fluid Management Carefully read all of the instructions before you begin For component identification and location refer to the Parts Section of this manual Safety Procedure WARNIN...

Page 30: ...eze the power supply strain relief with a pair of pliers and pull it off the cord Move the back panel away from the machine the cord will still be attached 5 Remove the right and left side panels and...

Page 31: ...ke Frame Procedure 1 Remove the sheet metal covers see OPENING THE MIXER page 27 2 To facilitate the reassembly process mark or prepare a drawing of the 2 wires running from the left side of the termi...

Page 32: ...located on the inside of the hole where the cable goes through the shake frame Unscrew the strain relief and pull the cable through the hole into the enclosure Figure 7 Removing the Shake Frame Fluid...

Page 33: ...earings Note Use two 1 2 wrenches or a ratchet and a 1 2 wrench to remove the 4 lower nuts and screws holding the lower plates to the inner frame to allow access to the crankshaft 2 With two 3 4 wrenc...

Page 34: ...t step CAUTION Be careful when lifting The shake frame weighs over 200 pounds CAUTION 4 Repeat steps 2 3 on the other side Figure 9 Nuts and Screws Holding Swivel Rods 5 Position one person at the bac...

Page 35: ...time to lower the top plate onto the pail 2 Turn off the paint mixer and unplug the electrical cord 3 Remove the lower front and right side panels 4 Remove the motor cover 5 Take a 3 conductor jumper...

Page 36: ...ey from the old motor by loosening the set screw 8 Reposition the wires on the new shake motor by following the drawing made in Step 3 9 Reinstall the pulley on the new motor 10 Put the V belt on the...

Page 37: ...from the right side of the crankshaft 5 Remove the flange bearing on the right side of the machine 6 Loosen the shake motor mounting screws and slide the motor toward the crankshaft thereby loosening...

Page 38: ...re 1 Unplug the electrical cord 2 Remove the sheet metal screws on the control panel and slowly swing it down 3 Remove the push on type connector at the bottom of the printed circuit board Pull the co...

Page 39: ...place during operation When attaching the rubber pad to the upper plate use P N 4000327 Loctite Super Bonder 416 Instant Adhesive Follow the instructions on the adhesive for the drying time Use prote...

Page 40: ...top plate to lower onto the cans and Turn off the mixer before it goes into the shaking cycle This step is only to press the pads in place during drying of the glue DO NOT ALLOW THE MIXER TO SHAKE TH...

Page 41: ...d fully tighten the 4 mounting screws If you need to replace the motor go to the next step 4 Disconnect the red and black motor leads from the terminal block 5 Remove the 4 screws that connect the DC...

Page 42: ...ation and location The optimum clamping force is specified in the instructions P N 24040 shipped with the board This process should be used to adjust the clamping force to a range within that target T...

Page 43: ...the positioning spacer P N 24096 and gauge P N 24124 on the bottom plate against the back lip as shown Back Lip 4 5 8 Positioning Spacer Gauge Bottom Plate Figure 12 Gauge Position Note Position is c...

Page 44: ...pper limit or greater change the adjustment switch to the next highest number and go to step 9 If the force falls within the target go to the next step 14 Press the power OFF switch 15 Remove the gaug...

Page 45: ...oor handle on the right side Figure 13 Floor Plans The following steps represent the process by which the front door is reversed Reversing Door Procedure 1 Unplug the power cord from the electrical ou...

Page 46: ...site door post 7 Position the door with the stud at the top and mount on the door post using the screws that were removed earlier 8 Close the door 9 It may be necessary to adjust the safety switch at...

Page 47: ...ug the electrical cord 2 Remove the top cover and lift it off the mixer 3 Remove the upper rear cabinet 3 sided piece front cover and right and left side panels see Figure 5 Removing the Mixer Covers...

Page 48: ...le is observed grasp the pin with vice grips and loosen the nut hex wrench Figure 17 Keeping the Strut Pin from Rotating 3 Beginning on the right side use a box end or adjustable wrench to remove the...

Page 49: ...s are raised high enough to clear the strut bodies Figure 18 Lifting the Inner Frame 5 Have a second person place three 2 x 4 blocks under the front and rear inner frame for support as shown below 6 R...

Page 50: ...strut body washers rubber grommets bushings grommet spacers and bottom screw on the outer frame Note When installing the rubber grommets the two shouldered ends must face each other with the mounting...

Page 51: ...Using the 2 x 4 board lift the inner frame and install both springs on the strut bodies then remove the blocks from under the inner frame 5 Lift the inner frame again with the 2 x 4 board as a lever...

Page 52: ...b to click them into place Strut Grommet Strut Pin Figure 21 Replacing the Strut Shafts 7 Beginning with the FRONT strut tighten the top nut to 37 Ft lbs of torque 8 Tighten the BOTTOM screw to 37 Ft...

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