Flowserve StarTalk DTM Quick Start Manual Download Page 1

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StarTalk™ DTM Help for StarPac 3 System

Version 1.0.0 – Printed November 1, 2013

Table of Contents

Welcome ....................................................................................................................................................4

StarTalk DTM - Quick Start Guide ......................................................................................................5

DTM Installation .............................................................................................................................6

Create a Field Network ...............................................................................................................10

System Requirement ...................................................................................................................18

StarPac 3 - Quick Start Guide ..........................................................................................................19

Setting the Jumpers ....................................................................................................................20

Initial Startup ................................................................................................................................21

Calibration Menu ..........................................................................................................................23

Changing or Viewing Fluid Specification .....................................................................................25

Configuration Menu .....................................................................................................................26

Local Interface vs. LC/DCS Conflicts ..........................................................................................29

Local Interface Structure & Operation .........................................................................................30

Detailed StarPac 3 Register Menu ..............................................................................................31

StarPac 3 System Setup Checklist .......................................................................................32

StarPac 3 Wiring and Grounding Guidelines ..............................................................................34

StarPac 3 Temperature ADC Factors .........................................................................................35

Primary Control Registers and Modes for StarPac 3 Systems Using Modbus ...........................37

Cryogenic Usage ...................................................................................................................40

Dashboard ..........................................................................................................................................41

Process Control Tuning .....................................................................................................................46

Annunciator Panel .............................................................................................................................50

ValveSight Annunciator ................................................................................................................51

NAMUR Annunciator ...................................................................................................................64

Health .................................................................................................................................................77

Valve Health .................................................................................................................................78

Actuator Health ............................................................................................................................83

Positioner Health .........................................................................................................................86

Control Health ..............................................................................................................................88

Process Health ............................................................................................................................92

On-line Diagnostics ............................................................................................................................95

Data Logger .................................................................................................................................96

DTM Data Logger ..................................................................................................................98

Internal StarPac 3 Data Logger ..........................................................................................102

Event Logger .............................................................................................................................108

Off-line Diagnostics ..........................................................................................................................115

Ramp Signature .........................................................................................................................116

Ramp Compare Tests ..........................................................................................................128

Merge Files ..........................................................................................................................133

Step Test ....................................................................................................................................134

Step Test Compare ..............................................................................................................142

HDRL .........................................................................................................................................146

HDRL Compare Tests .........................................................................................................154

Calibration ........................................................................................................................................159

Actuator Calibration ...................................................................................................................160

Analog Input 1 Calibration .........................................................................................................161

Analog Input 2 Calibration .........................................................................................................165

Summary of Contents for StarTalk DTM

Page 1: ...c 3 Wiring and Grounding Guidelines 34 StarPac 3 Temperature ADC Factors 35 Primary Control Registers and Modes for StarPac 3 Systems Using Modbus 37 Cryogenic Usage 40 Dashboard 41 Process Control Tu...

Page 2: ...Access 209 Configuration Files 212 System 217 Operating Mode 222 Fluid Parameters 227 Calibration Information 232 Controller 238 Alerts Alarms 243 Valve Geometry 248 Diagnostics 254 Scalers 259 Enviro...

Page 3: ...s 346 Special Configurations 348 Stand Alone Actuator 349 No Process Sensor 351 DP Cell 353 Soft Limits 359 Stroke Characterization 362 Curve Selection 363 Customize Curve 370 System Clock 374 System...

Page 4: ...operation This package follows the standard FDT 2 0 DTM specifications The Frame application controls the menu bar at the top of the page and the Frame connection tree at the far left of the frame win...

Page 5: ...sult in a different procedure to install operate or commission the StarTalk DTM Software Terms Concerning Safety The safety terms DANGER CAUTION and NOTE are used in these instructions to highlight pa...

Page 6: ...ectric Modbus Serial Communication DTM Installs These installs will allow you to install the StarTalk DTM FRAME application and COMM DTM respectively NOTE This document will ONLY cover the installatio...

Page 7: ...013 4 Select StarPac as the product brand then click OK 5 Download the StarTalk DTM 6 Download the fdtContainer 3 Frame and Modbus Communication DTM Note To use the StarTalk DTM you will need to insta...

Page 8: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 9: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 10: ...tCONTAINER 3 or a Frame with mix topology FDT 1 2 x and FDT 2 0 Specifications Using Schneider Electric Modbus Communication DTM for FDT 1 2 x specifications Comm DTM Version 2 1 2 or higher StarTalk...

Page 11: ...Modbus Serial Communication DTM and the STARPAC3 DTM see above image 3 Right click on the MyNetwork menu item and Select Add 4 Select the Modbus Serial Communication DTM version 2 1 2 or higher then...

Page 12: ...as it is set in the StarPac 3 and computer communication port The Connection Type The Default is Serial The COM Port is assigned by the PC Link Parameter StarPac 3 Defaults are Parity Odd Stop Bits 1...

Page 13: ...When using an older version of StarPac 3 255055 b2 51 or older the scan will not work Right Click on the Modbus Serial Communication DTM and select Add Then configure the address manually The StarPac3...

Page 14: ...0 Printed November 1 2013 8 When the configuration of the Comm DTM and the StarPac 3 matches the LifeList will display the STARPAC3 DTM on the List Click on the MODBUS_SERIALCommChannel x STARPAC3 to...

Page 15: ...DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 9 The Field Network will display as follow 10 The field network is complete Click on File Save as to save the...

Page 16: ...3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 11 Open the Online version of the StarTalk DT Right Click on the STARPAC3 DTM and select Go online Right Click on the STARPAC3 DTM...

Page 17: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 12 DTM will start displaying the Dashboard page as default...

Page 18: ...processing power of the StarPac 3 system a separate 24 VDC power connection is required and connected to terminals 1 and 10 This power supply should have a minimum current capacity of 100 mA Communic...

Page 19: ...s and service available Should you have any questions about these provisions or about Flowserve products contact your local Flowserve representative or the Advanced Product Development Group directly...

Page 20: ...uter as any other device For example a single StarPac system is communicating with a host PC in the control room The StarPac unit and the RS 485 driver in the host computer would each require a termin...

Page 21: ...air supply port located on the back of the unit 4 Use the STATUS menu and set the Row Two variable to valve position 5 Use the TUNE menu to put the unit in to Manual mode with a digital command 6 Usi...

Page 22: ...nally use the TUNE menu to select the process variable that you will be controlling and set the range Putting The Unit Online menu to configure the setpoint signal to the proper source for your DCS sy...

Page 23: ...st press the LAST OPTION key until the display prompts you and then press ACCEPT While you are in the Calibrate menu the letter T will flash on the right side of the display indicating that the unit i...

Page 24: ...ues increase the gain Step Test Allows you to monitor the response of the system to any step size that you input after pressing the function key Be aware that this operation will cause the valve to st...

Page 25: ...register 70515 Molecular Weight register 70517 Specific Gravity Reference temp in R register 70519 Specific Gravity at reference temp register 70521 Viscosity A register 70523 Viscosity B register 70...

Page 26: ...s if the unit is not properly isolated The Configure menu is arranged as shown Configuration Menu Tree Communication Settings This option configures the communication settings for the Modbus communica...

Page 27: ...option to set the time that the back light in the LCD will stay on after the last pressed key Available options are Always Off 10 Seconds 30 Seconds 1 Minute 5 Minutes 15 Minutes 1 Hour and Always On...

Page 28: ...all of the flow characterization data configuration data and calibration data will be lost This option should only be used in the rare case that the configuration of a system has become so corrupt tha...

Page 29: ...control system If the StarPac 3 is being commanded by a PLC or DCS it is possible that any calibrations or mode changes being made at the local user interface will be overwritten by the supervisory PL...

Page 30: ...data requested in various options The red blue and green shift keys are used to select the corresponding colored letter on the alphanumeric keypad The various menu options have three basic forms The...

Page 31: ...ill generate an exception error You can both read and write to RW registers The register numbering is as follows a 30000 base indicates RO integers a 40000 base indicates RW integers a 70000 base indi...

Page 32: ...s work If not recheck settings C Calibration Checks Air supply turned on Check status screens to verify system calibration refer to software section Valve stroke calibration to remove installation and...

Page 33: ...rsion 1 0 0 Printed November 1 2013 Reset Totalizer G Other Options refer to Data Acquisition section Set and start Data Logger function Collect and save installed signature if desired H Save Installe...

Page 34: ...performance the 24 VDC power supply should not be connected to earth ground RS 485 Communication RS 485 wiring requires shielded twisted pair wire Maximum performance will be attained when using cabl...

Page 35: ...0 800 7735 900 8380 1000 9030 1100 9680 Use the EDIT REGISTER either StarTalk XP software or local user interface functionality You must first calculate the calibration slope for the thermocouple Use...

Page 36: ...e Corporation Version 1 0 0 Printed November 1 2013 If you want to fine tune the reading make small adjustments to the slope value in register 40487 Increasing the value will increase the reading and...

Page 37: ...tion setup the unit remains in Test mode and the mode has to be reset to Auto or Manual for proper operation Any time the unit is in Test mode the letter T flashes on the right side of the display for...

Page 38: ...ent open depending on the selected mode Remote differs from Digital in that the remote register must be updated within the number of seconds set in integer register 40109 or the unit will go into a Lo...

Page 39: ...ream pressure P2 control range in selected engineering units The minimum is fixed at zero pressure in engineering units 4 40423 Full scale delta P control range in selected engineering units The minim...

Page 40: ...accomplish the calibration The StarPac 3 will indicate correctly at the narrow operating temperature range but will not be correct at ambient temperatures due do the response curve of the thermocouple...

Page 41: ...e is set as described in the mode source section In Manual mode the unit operates as a normal control valve positioning the valve according to its current command signal that can be received digitally...

Page 42: ...the process information Process Meter The process meter area will display the Following Process Setpoint units Current controller setpoint in user defined units Process Value PV units Current process...

Page 43: ...eset Command and Position This area contains a graphical representations of the valve command and position Positioner Command and Position The gray arrow tracks the final command value after adjustmen...

Page 44: ...ide the positioner displayed in user selected units Configuration This area will display the basic configuration of the StarPac 3 system Selected Register This area will allow the selection of all the...

Page 45: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 46: ...the controller of the StarPac Flowserve does not warranty or accept any responsibility for their use in a particular process Note that process gains can be significantly different at different operati...

Page 47: ...tuning set from this process is for the specific process conditions where the test was performed Repeating the process at several conditions is recommended Open Loop Method For Slow loops This procedu...

Page 48: ...ference between intersections of tangent with beginning and final values Process gain G is distance between beginning and final values expressed as of span Calculate tuning constants as follows where...

Page 49: ...d as a scaled integer if the StarPac unit is in Manual mode The scale for digital source using the integer registers is fixed for both position command and controller setpoint with 0 12 5 percent and...

Page 50: ...on 1 0 0 Printed November 1 2013 Annunciator Panel Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows masking of alarms warnings and alerts Thi...

Page 51: ...rinted November 1 2013 ValveSight Annunciator The ValveSight Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows masking of alarms warnings and...

Page 52: ...s Loss of Supply Pressure Definition The supply pressure is below the user set warning or alarm limit Implications Implications Low supply pressure can cause poor valve response or positioner failure...

Page 53: ...ntroller is unable to maintain the process at the current set point Tuning is adjusted using StarTalk DTM Software Implications Process will not maintain the desired operation point Unit may be in Man...

Page 54: ...afe position Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Flash RAM check Failure Definition Hardw...

Page 55: ...StarPac 3 system will restart Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Illegal Pointer Assignm...

Page 56: ...le Solutions Complete the actuator sensor calibration Tuning Not Calibrated Definition Tuning Not Calibrated Positioner unstable Implications QUICK CAL calibration has not been calibrated Possible Sol...

Page 57: ...ibration will not complete due to continued movement Possible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can str...

Page 58: ...sible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely Pressure Unstable at Close Definition Pressur...

Page 59: ...e can stroke freely Make sure the valve is not blocked or Hand wheel engaged Position Sensor Fault Definition The Implications Low Possible Solutions Regulate Upstream Pressure Sensor Fault Definition...

Page 60: ...he position at the limit Implications The function is similar to a mechanical limit stop except it is not active if the unit is un powered Possible Solutions If more travel is needed reset the Soft Li...

Page 61: ...Slight delay coming off the seat Implications Also called MPC The Final Command is beyond the user set limit for the tight shutoff feature and the positioner is applying full actuator pressure to clos...

Page 62: ...ul to prevent surging process flow Possible Solutions Change the Stroke Rate Limit User settings Action Buttons The Apply button will save changes to the connected device The Retrieve button will retr...

Page 63: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 64: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 NAMUR Annunciator The NAMUR Annunciator Panels allow quick viewing of the current state and history of diagnostic indicators and allows m...

Page 65: ...y is adequate Repair kinked or restricted supply tubing Check for pneumatic leaks in the actuator and actuator tubing Re calibrate pressure sensors Check the pressure sensor board connections and repl...

Page 66: ...s adjusted using StarTalk DTM Software Implications Process will not maintain the desired operation point Unit may be in Manual Mode Possible Solutions Tune the process loop Increase the process press...

Page 67: ...Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Flash RAM check Failure Definition Hardware Alert Fla...

Page 68: ...tem will restart Possible Solutions Check the power supply If the problem persists perform a factory reset If it still persists reprogram or replace the main board Illegal Pointer Assignment Definitio...

Page 69: ...le Solutions Complete the actuator sensor calibration Tuning Not Calibrated Definition Tuning Not Calibrated Positioner unstable Implications QUICK CAL calibration has not been calibrated Possible Sol...

Page 70: ...not complete due to continued movement Possible Solutions Make sure you have a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely To...

Page 71: ...a good source of supply pressure and the tubing to the actuator is done correctly Make sure the valve can stroke freely Pressure Unstable at Close Definition Pressure unstable at close or not reading...

Page 72: ...ot blocked or Hand wheel engaged Position Sensor Fault Definition The Implications Low Possible Solutions Regulate Upstream Pressure Sensor Fault Definition The Implications Low Possible Solutions Reg...

Page 73: ...mit stop except it is not active if the unit is un powered Possible Solutions If more travel is needed reset the Soft Limits If not adjust the Final Command signal back into the specified range Cycle...

Page 74: ...user set limit for the tight shutoff feature and the positioner is applying full actuator pressure to close or open the valve This is a normal condition for all valves when closed The factory default...

Page 75: ...ossible Solutions Change the Stroke Rate Limit User settings Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from the...

Page 76: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 77: ...for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Health Health pages allow quick viewing of the state of all diagnostics This selection automatically redirects to the...

Page 78: ...nents An LED light indicates health status Warning and alarm limits set by the user in many cases determine the conditions when the color will turn from green to yellow to red Green indicates an occur...

Page 79: ...lignment and tightness After maintenance reset the cycle accumulator Valve Travel Definition The total accumulated valve travel limit has been exceeded Implications The travel is accumulated in both d...

Page 80: ...d is the minimum amount of travel required before the travel is counted The reset button will set the Current Value to zero The Accumulated Travel is the same as the Current Value but converted to the...

Page 81: ...ons that could restore the system to normal operation Qualified maintenance personnel should evaluate the possible solutions all safety procedures and all other applicable factors on a case by case ba...

Page 82: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 The Retrieve button will retrieve the latest information from the device...

Page 83: ...when the color will turn from green to yellow to red Green indicates an occurrence of a normal activity that does not affect the health of the valve system Yellow circle indicates that an active warn...

Page 84: ...connections and replace pressure sensor board if necessary Supply Pressure Supply Pressure is detected by the positioner The Current Value field shows the supply pressure The supply pressure limit can...

Page 85: ...normal operation Qualified maintenance personnel should evaluate the possible solutions all safety procedures and all other applicable factors on a case by case basis when determining the best action...

Page 86: ...affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could seriously limit...

Page 87: ...ht take to restore normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the system to normal operation Qualified maintenance personnel should ev...

Page 88: ...that does not affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could ser...

Page 89: ...his page When the deviation limit has been greater than the Tolerable Error for longer than the Deviation Time Frame the Position Deviation alarm will be activated The illustration at the bottom of th...

Page 90: ...normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the system to normal operation Qualified maintenance personnel should evaluate the possibl...

Page 91: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 92: ...that does not affect the health of the valve system Yellow circle indicates that an active warning alert or mode is present Red circle indicates that an active alarm or state is present that could ser...

Page 93: ...indicator The Possible Solutions field describes actions you might take to restore normal operation NOTE Flowserve does not recommend any action only lists possible actions that could restore the sys...

Page 94: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 95: ...rve Corporation Version 1 0 0 Printed November 1 2013 On line Diagnostics On line diagnostics pages provide ways to view and analyze the valve and positioner while it is controlling This selection aut...

Page 96: ...ember 1 2013 Data Logger The Data Monitor page displays a graph used to monitor a valve s current state There are two Data Loggers 1 The DTM Data Logger displays the data requested from the DTM 2 The...

Page 97: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 98: ...the graph will update with current data This data can be saved to a file A report can also be automatically generated Graph Series Settings This box allows for the selection of items to be shown on th...

Page 99: ...sted after the first interval has passed After the data sample has been received the values are plotted at the next time interval For example if the time interval is 5 seconds and it takes 2 5 seconds...

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Page 101: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 102: ...ta Logger Graph Series Settings This box allows for the selection of items to be shown on the graph All of the data is acquired regardless of this setting Any item can be hidden or shown after the dat...

Page 103: ...ress of the current download At the top left of the graph window is the Axis Zoom Settings box Select the X radio button to cause all zoom operations to occur exclusively along the x axis Select the Y...

Page 104: ...Process Auxiliary Position Command tab shows all of the control and response signals data relative to time on the x axis during the data acquisition The Temperature with Discrete Input tab shows the...

Page 105: ...erve Corporation Version 1 0 0 Printed November 1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load opens a file selection dialog which a...

Page 106: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed log...

Page 107: ...ta from the graphs Clicking Retrieve downloads the data from the device up to the current point in time or up to the last data point acquired Clicking Stop aborts a retrieve operation Clicking Print R...

Page 108: ...efore and after the event to capture and the Deadband or amount of travel allowed before an event is triggered Graph Series Settings This box allows for the selection of items to be shown on the graph...

Page 109: ...ilable data points the record that is being retrieved and the progress of the current download At the top left of the graph window is the Axis Zoom Settings box Select the X radio button to cause all...

Page 110: ...ess Auxiliary Position Command tab shows all of the control and response signals data relative to time on the x axis during the event log acquisition The Temperature with Discrete Input tab shows the...

Page 111: ...1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load opens a file selection dialog which allows opening of a previously saved event log fi...

Page 112: ...rrent point in time or up to the last event point acquired Clicking Stop aborts a retrieve operation Clicking Reset clears the internal event log Clicking Print Report opens a Print Preview tab In ord...

Page 113: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 114: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 115: ...rporation Version 1 0 0 Printed November 1 2013 Off line Diagnostics Off line Diagnostics pages provide ways to view and analyze the valve and positioner while it is off line not controlling This sele...

Page 116: ...valves in a shop or installed valves that are not in service and can be fully or partially stroked By ramping the valve with a known input and monitoring the response changes over time can be noted a...

Page 117: ...on and Stop Position fields are used to specify beginning and end positions of the ramp test Normally the most informative signatures cover the full range of travel of the valve and the characteristic...

Page 118: ...x axis Select the Y radio button to cause all zoom operations to occur exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out but...

Page 119: ...al signature has been taken it shows the second signature as if it occurred right after the first signature The Pressure vs Position tab sets up the graph to show the position on the x axis with the c...

Page 120: ...n tab calculates the friction in the valve based on the pressures measured during the signature test NOTE For this graph to be accurate the proper actuator size must have been selected in the Configur...

Page 121: ...2013 The Process Curve tab displays the graph showing the relationship of the flow versus the upstream pressure This relationship allows the user to detect possible pump degradation If a bi directiona...

Page 122: ...Start button When the test completes the data is stored on the device for future retrieval Set Baseline and Bi Directional are mutually exclusive You are only allowed to have one of these options che...

Page 123: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed signature...

Page 124: ...Signature Settings and also clears all from the graphs Clicking Stop aborts a currently running test or stops a retrieve operation Clicking Print Report opens a Print Preview tab In order to print a g...

Page 125: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

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Page 127: ...arPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the curren...

Page 128: ...ed ramp test files for an overlay comparison The comparison includes file information ramp test settings and graphed data Difference data is also displayed on the graphs The File Information area allo...

Page 129: ...in the first file The Ramp Test Settings area contains the information used to run the ramp test and other information that may affect the results This information is shown for each file in a side by...

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Page 133: ...t of the merge The files are then analyzed to ascertain whether they can be merged The result of the analysis is displayed on the right side of the Test Settings group box If the files can be merged t...

Page 134: ...lve with a known input and monitoring the response changes over time can be noted and used to pinpoint developing or existing problems Warning During a step test the valve will not respond to control...

Page 135: ...the full range of travel of the valve and the characteristic saturation at each end of travel For this reason having a 5 start position and a 105 stop position is a good practice Each signature conta...

Page 136: ...s Select the Y radio button to cause all zoom operations to occur exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out button t...

Page 137: ...position on the x axis with the corresponding pressures on the y axis The pressures are only shown for positions from 5 95 of the whole range of the test This removes the effects of saturating the act...

Page 138: ...sly stored signature To acquire a baseline signature one must check the Set Baseline check box then click the Start button When the test completes the data is stored on the device for future retrieval...

Page 139: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed signature...

Page 140: ...Signature Settings and also clears all from the graphs Clicking Stop aborts a currently running test or stops a retrieve operation Clicking Print Report opens a Print Preview tab In order to print a g...

Page 141: ...arPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the curren...

Page 142: ...e for each file The Graph Settings area allows the user to select which information will be displayed on the graphs The user can select between data sets from file 1 file 2 and the differences Each di...

Page 143: ...lowserve Corporation Version 1 0 0 Printed November 1 2013 The Print Report button sends a printer friendly version of the comparison data to a printer Remember to check the Add to report check box to...

Page 144: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

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Page 146: ...se preset points and monitoring the response a valve assembly can quickly be tested and verified that it is operating to specification CAUTION During a test the valve will not respond to control signa...

Page 147: ...same position when approached from the same direction each time Linearity The Linearity value shows how closely the system follows a straight line best fit to the response Position Settling Set this v...

Page 148: ...exclusively along the y axis Select the XY radio button to cause all zoom operations to occur on both axes Click the Zoom Out button to undo any previously performed zoom actions The three tabs after...

Page 149: ...wserve Corporation Version 1 0 0 Printed November 1 2013 Under the graph display area is a set of buttons allowing the user to perform various actions Clicking Load Opens a file selection dialog which...

Page 150: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Save opens a file save dialog which allows saving of the currently displayed test...

Page 151: ...ing the Position Settings and also clears all data from the graphs Clicking Stop aborts a currently running test Clicking Print Report opens a Print Preview tab In order to print a graph you must chec...

Page 152: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 153: ...StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Clicking Export to Text opens a file save dialog allowing you to save a tab delimited file containing the data for the cur...

Page 154: ...ved HDRL files for an overlay comparison The comparison includes file information hysteresis and deadband repeatability linearity error and graphed data File Information The files are loaded by select...

Page 155: ...ues from the first file compared to the second file Linearity Error The Linearity Error area shows the values of linearity It also shows the difference between the values from the first file compared...

Page 156: ...inted November 1 2013 The three tabs after the axis controls allow viewing the comparison data The Print Report button sends a printer friendly version of the comparison data to a printer Remember to...

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Page 159: ...ac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Calibration Calibration pages allow simple calibration of all sensors and functions This selection automatically redirects to th...

Page 160: ...l then be prompted for the instrument air supply pressure to the unit If the air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may be required if the air...

Page 161: ...rPac 3 of the terminal block The display will give instructions to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted the user is then prompted to set the 20...

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Page 165: ...terminal block The display will give instructions to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted you are then prompted to set the 20 mA value If the CA...

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Page 169: ...tarPac 3 The display will give instructions to use the F1 and F2 keys to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted you will be prompted to set the 20...

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Page 173: ...e the F1 and F2 keys to adjust the signal until the reference meter reads 4 mA When the 4 mA value has been accepted the user is then prompted to set the 20 mA value If the CANCEL key is pressed at an...

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Page 176: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 177: ...Up and Dn function keys Flowserve s standard sensors normally use the 39mV out 78mV selection Normally you should not have to change this option If you have questions consult your Flowserve representa...

Page 178: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Follow the Wizard pages below to complete the calibration...

Page 179: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 180: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 181: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 182: ...e air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may be required if the air supply is not stable The unit will then complete the calibration process b...

Page 183: ...mally this calibration is done using a temperature controlled bath or a Type K thermocouple simulator connected to terminals 9 yellow and 10 red the connection points that are the farthest to the righ...

Page 184: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 185: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 186: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 187: ...nt to proceed You will then be prompted for the instrument air supply pressure to the unit If the air supply varies by more than 1 psi during the calibration the test may abort Hence a regulator may b...

Page 188: ...AI1 Analog Input 2 AI2 Aux Analog Output 1 AO1 Analog Output 2 AO2 Pressure Verification Compare the reading of the pressure sensor to make sure it is reading correctly Temperature Verification Compar...

Page 189: ...Talk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Air Action page Configuration Analog Input 1 AI1 page Configuration Analog Input 2 AI2 AUX...

Page 190: ...k DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Analog Output 1 AO1 page Configuration Analog Output 2 AO2 page Calibration Actuator Calibrati...

Page 191: ...sure it is not accurate please go to the calibration Process Pressure calibration page and re calibrate the pressure sensors Temperature Verification Page Note This page is for verification purpose on...

Page 192: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Configuration Positioner Tuning page...

Page 193: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Process Control Tuning page...

Page 194: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 195: ...on Version 1 0 0 Printed November 1 2013 Configuration Configuration pages provide easy ways to configure the positioner This selection automatically redirects to the Analog Input 1 configuration page...

Page 196: ...sts the possible configurations Failure Mode Output 2 bottom port is Connected to Output 1 top port is Connected to Spring Failure Position Air Action Air Loss fail closed Power Loss fail close Actuat...

Page 197: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 198: ...for the interpretation of the analog signal The signal can be interpreted as Normal 4 20 mA 0 100 which means that 4 mA will indicate the 0 percent signal or as Reverse 4 20 mA 100 0 which then inter...

Page 199: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 200: ...00 percent signal The last step is to enter the offset or Zero input value in your user defined units This is the process value that corresponds to the 0 percent signal The available input variables a...

Page 201: ...ot withstand pressure drops of at least ten percent of inlet pressure Molecular Weight Uses an external molecular weight input for all internal calculations in place of the static value stored in the...

Page 202: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 203: ...alue in your selected user units This is the process value that corresponds to 4 mA Available output variables are Valve Position Liquid Flow ISA Up Stream Press ISA Dn Stream Press ISA Delta Pressure...

Page 204: ...the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of t...

Page 205: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Page 206: ...d user units This is the process value that corresponds to 4 mA Available output variables are Valve Position Liquid Flow ISA Up Stream Press ISA Dn Stream Press ISA Delta Pressure Process Temperature...

Page 207: ...ated to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the status of the retrieval of the entire configuration Note...

Page 208: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Page 209: ...oll RTU Ascii RTU modbus_scroll Port Access A R W B R W access_scroll TxDelay 3 5 characters delay_scroll Port B Protocol INFRARED protocol_scroll When the RTU Ascii selection is changed to Ascii then...

Page 210: ...nce of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to...

Page 211: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Page 212: ...Save each set of configuration included in each tab separately When you first start the Configuration Files page the components on the page will be disabled until the DTM retrieves all the Configurat...

Page 213: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 214: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 215: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 216: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 217: ...rporation Version 1 0 0 Printed November 1 2013 System The System Information tab allows the user to perform the following functionality about the system information Download from device Load to devic...

Page 218: ...l apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to the par...

Page 219: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Page 220: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 221: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 222: ...the following functionality about the operating mode Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed...

Page 223: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 224: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 225: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 226: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 227: ...the following functionality about the fluid parameter Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be display...

Page 228: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 229: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 230: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 231: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 232: ...on Version 1 0 0 Printed November 1 2013 Calibration Information The Calibration Information tab allows the user to perform the following functionality about the calibration information Download from...

Page 233: ...1 0 0 Printed November 1 2013 Modifications New modifications to the configuration file will be displayed by the pencil mark The pencil mark will appear next to the parameter modified On the menu tree...

Page 234: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 235: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 236: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 237: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 238: ...e following functionality about the controller Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed by th...

Page 239: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 240: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 241: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 242: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 243: ...oration Version 1 0 0 Printed November 1 2013 Alerts Alarms The Alerts Alarms tab allows the user to perform the following functionality about the alert alarm settings Download from device Load to dev...

Page 244: ...l apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to the par...

Page 245: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Page 246: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 247: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 248: ...erve Corporation Version 1 0 0 Printed November 1 2013 Valve Geometry The Valve Geometry tab allows the user to perform the following functionality about the Valve Geometry Download from device Load t...

Page 249: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 250: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Page 251: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Page 252: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 253: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 254: ...llowing functionality about the diagnostics settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed...

Page 255: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 256: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 257: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 258: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 259: ...owing functionality about the scalers settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displayed by th...

Page 260: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 261: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 262: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 263: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 264: ...ollowing functionality about the environmental settings Download from device Load to device Save to file VCT Load from file VCT Modifications New modifications to the configuration file will be displa...

Page 265: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 266: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 267: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 268: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 269: ...poration Version 1 0 0 Printed November 1 2013 Characterization The Characterization tab allows the user to perform the following functionality about the characterization settings Download from device...

Page 270: ...1 0 0 Printed November 1 2013 Modifications New modifications to the configuration file will be displayed by the pencil mark The pencil mark will appear next to the parameter modified On the menu tree...

Page 271: ...may cause sudden valve movement and or loss of control The Retrieve All button will retrieve the entire configuration from the device Note If a parameter was modified and displayed the pencil mark af...

Page 272: ...Save All button will open a save file dialog to save the entire configuration to a selected StarPac configuration File VCT The Print Parameters button will display a dialog to select to print a downl...

Page 273: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 274: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 275: ...oration Version 1 0 0 Printed November 1 2013 Holding Register The Holding Registers tab allows the user to perform the following functionality about the holding registers settings Download from devic...

Page 276: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 277: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Page 278: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Page 279: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 280: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 281: ...Corporation Version 1 0 0 Printed November 1 2013 Floating Point The Floating Point tab allows the user to perform the following functionality about the floating point settings Download from device Lo...

Page 282: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 283: ...ton will apply and the modified parameters from all tabs The Apply All will only apply the changes to the parameters with a pencil or modified parameters WARNING Applying the configuration changed to...

Page 284: ...ory and displayed with the pencil mark To apply the parameter changed click the Apply All button The Save All button will open a save file dialog to save the entire configuration to a selected StarPac...

Page 285: ...em Flowserve Corporation Version 1 0 0 Printed November 1 2013 A Print Preview tab will display the pdf version of the print parameters report Use the print or save pdf from the preview tab to print o...

Page 286: ...ber 1 2013 The Print Report button will load the configuration into an organized print report where all parameters are listed into groups as it appears in the tabs of the configuration file page Use t...

Page 287: ...The last step is to enter the offset or zero output value in your selected user units this is the process value that corresponds to 0 Hz Available output variables are the following Valve Position Liq...

Page 288: ...The Retrieve button will retrieve the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration...

Page 289: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Page 290: ...formation integers IEEE floating point numbers and strings These types can have a read only RO access attribute or a read write RW access attribute You can only read RO registers Writing to a RO regis...

Page 291: ...mory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the statu...

Page 292: ...will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete The Abort button will abort the current retrieval of the St...

Page 293: ...3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Flow Characterization WARNING Changing these values will adversely affect the flow calculation Change these values only when instr...

Page 294: ...the factory to do so The Apply Cv Curve button will apply the changed Cv data points and breakpoint to the connected StarPac3 The Retrieve Cv Curve button will retrieve the Cv data points and breakpo...

Page 295: ...Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is t...

Page 296: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Page 297: ...l apply the changed dP data points and breakpoint to the connected StarPac3 The Retrieve dP Curve button will retrieve the dP data points and breakpoint from the connected StarPac3 The Load dP Curve b...

Page 298: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 299: ...l apply the changed Fl data points and breakpoint to the connected StarPac3 The Retrieve Fl Curve button will retrieve the Fl data points and breakpoint from the connected StarPac3 The Load Fl Curve b...

Page 300: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 301: ...l apply the changed Xt data points and breakpoint to the connected StarPac3 The Retrieve Xt Curve button will retrieve the Xt data points and breakpoint from the connected StarPac3 The Load Xt Curve b...

Page 302: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 303: ...dP button will retrieve the Gas dP data points and breakpoint from the connected StarPac3 The Load Gas dP button will load the Gas dP data points and breakpoint from a vct file on disc The Apply butto...

Page 304: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 305: ...h Graph Options Select on the desired curve to be displayed in the graph from the Following Cv Curve dP Curve Fl Curve Xt Curve Gas dP Curve The Apply button will apply the entire flow characterizatio...

Page 306: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 307: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 308: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 309: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 310: ...ow multiplier Enter the scaling factor for the gas flow totalizer Function Used to scale the gas flow value StarPac 3 Register 705079 Access RW Range 0 1 to 100 Flow Calculation External Inputs Config...

Page 311: ...mes that the Auxiliary input channel gets its signal from a temperature transmitter Upstream Pressure Uses the signal from an external pressure transmitter connected to the Auxiliary input channel as...

Page 312: ...isplay the status of the retrieval of the entire configuration Note 1 The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load...

Page 313: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Page 314: ...r StarPac 3 Register 40044 Access RW Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from the device related to this...

Page 315: ...to allow the select of a VCT file to be load into memory The Save VCT button will save the entire configuration store in the memory of the DTM to a folder location and file name A save file dialog wi...

Page 316: ...ose Allow user to set up custom fluids for their process needs The StarPac system must be configured for the exact fluid that you have in your process The factory configures the system with fluid data...

Page 317: ...ccurate flow calculation Antoine s A coefficient register 70499 Antoine s B coefficient register 70501 Antoine s C coefficient register 70503 Critical Pressure in psia register 70511 Critical Temperat...

Page 318: ...his page and tab Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of the DTM memory It will also retrieve and upda...

Page 319: ...e file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All...

Page 320: ...ection in the Fluid Selection tab Load Fluid Table The Load Fluid Table button will allow the user to load from file a fluid table This functionality will help to move old fluid tables from existing S...

Page 321: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013...

Page 322: ...ns on this table The compressibility table will be generated with StarTalk DTM and will be downloadable to the Starpac 3 The Starpac will retain a copy of the 21 gas composition numbers used in calcul...

Page 323: ...value of gas 5 GAS_COMPOSITION6 864 Float Percentage value of gas 6 GAS_COMPOSITION7 866 Float Percentage value of gas 7 GAS_COMPOSITION8 868 Float Percentage value of gas 8 GAS_COMPOSITION9 870 Float...

Page 324: ...Float Parameter 9 of the z table agaTempZparam10 914 Float Parameter 10 of the z table agaTempZparam11 916 Float Parameter 11 of the z table agaTempZparam12 918 Float Parameter 12 of the z table agaT...

Page 325: ...sets the engineering value that will equal a register value of 0 and the maximum scale register sets the engineering value that will equal a register value of 9999 SP3 Modbus Register Type Range Minim...

Page 326: ...n percent 30026 RO 0 to 9999 fixed at 12 5 fixed at 12 5 Variable scale normalized position in percent 30027 RO 0 to 9999 fixed at 12 5 fixed at 12 5 Variable scale normalized set point command in per...

Page 327: ...appear automatic to display the status of the retrieval of the entire configuration Note 1 The Save VCT button will only be enable once the entire configuration is load into memory either from the Ret...

Page 328: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Page 329: ...le on Row One Lists the operating mode and any current alarm or trip conditions Scanning Display This option is only available on Row Two Rotates automatically through a list that is configured throug...

Page 330: ...e display The process maximum is set in the Tune menu with the process variable for the controller operation Controller setpoint as a percent of the maximum Process Variable Designated as PV in the di...

Page 331: ...e VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the S...

Page 332: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Page 333: ...he StarPac system so that an external signal applied to the discrete input terminals 33 and 34 for StarPac II or terminals 12 and 13 for StarPac or terminals 9 and 18 for StarPac 3 will be used to swi...

Page 334: ...tpoint can be received digitally via Modbus or from a 4 20 mA signal Test mode takes the unit off line and the system does not update the indicated pressures temperatures flow or PID values nor does i...

Page 335: ...ialog to allow the select of a VCT file to be load into memory The Save VCT button will save the entire configuration store in the memory of the DTM to a folder location and file name A save file dial...

Page 336: ...open Function Stem position must reach this point in order for tight shut off to occur Reaching this point will also cause an alarm Register StarPac 3 Lower cutoff point 70829 Upper cutoff point 70849...

Page 337: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 338: ...perform positioner tuning the device will be set to Manual mode with a digital input source Make sure the process is in a safe condition before proceeding Previous settings will be restored on exiting...

Page 339: ...ed during the last Quick Cal or the last time the Auto calculate tuning button was pressed If selectable Gain Multiplier switch is set to A the tuning will not be modified with a Quick Cal or by press...

Page 340: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 341: ...rmation from the device related to this page and tab Description of how it works When the Valve Stem Friction is high compared to the Actuator Diaphragm pressure it is physically very difficult to obt...

Page 342: ...rrent page and tabs within the page The Retrieve Configuration from Device Status group box will appear automatic to display the status of the retrieval of the entire configuration Note 1 The Save VCT...

Page 343: ...owserve Corporation Version 1 0 0 Printed November 1 2013 The Abort button will abort the current retrieval of the StarPac Configuration Note If no configuration is stored in memory this action will s...

Page 344: ...e These limits are only in effect when the unit has power and is not in Test mode When power has failed or cut off to the StarPac system the valve will fail to its mechanical stops or limits Soft Limi...

Page 345: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 346: ...line pressure Defined as six pipe diameters downstream of the valve ISA Delta Pressure selection Sets the system to control using current differential pressure calculated from upstream and downstream...

Page 347: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 348: ...rTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Special Configurations The Special Configuration page provide customized wizards for special configurati...

Page 349: ...ble or disable the Port 1 and Port 2 positioner sensors check boxes Click the Apply button to write the changes to the device Note The Analog Output 1 group box is there only for reference The Analog...

Page 350: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 351: ...work without the process pressure sensors By selecting the configuration option the DTM will enable or disable the following Upstream process Pressure Sensor Downstream process Pressure Sensor Tempera...

Page 352: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 353: ...P Cell option group box the DP Cell wizard will be enabled The Standard positioner sensor radio button will disable the DP Cell wizard WARNING Depressurize the line to atmospheric pressure and drain a...

Page 354: ...tem Flowserve Corporation Version 1 0 0 Printed November 1 2013 Set the StarPac 3 electronic board jumpers The wizard provides instructions on how to set the jumpers on the StarPac 3 electronic boar P...

Page 355: ...Talk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Step 2 The wizard provides instructions on how to proceed with this step Please follow the wizard instruc...

Page 356: ...n Version 1 0 0 Printed November 1 2013 Step 3 The wizard provides instructions on how to proceed with this step Please follow the wizard instruction Step 4 The wizard provides instructions on how to...

Page 357: ...n Version 1 0 0 Printed November 1 2013 Step 5 The wizard provides instructions on how to proceed with this step Please follow the wizard instruction Step 6 The wizard provides instructions on how to...

Page 358: ...m Flowserve Corporation Version 1 0 0 Printed November 1 2013 Action Buttons The Apply button will save changes to the connected device The Retrieve button will retrieve the latest information from th...

Page 359: ...e set to 10 and 110 percent of travel so they do not affect valve operation Note Soft limits are stroke limits set and maintained by the system s electronics or software These limits are only in effec...

Page 360: ...the latest information from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of th...

Page 361: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Page 362: ...racterization page enables you to change the relationship between the command input and the valve position This relationship is shown by the characterization curve The characterization curve changes t...

Page 363: ...e desired curve from the Characterization Selection dropdown box Press Apply and the changes will take effect immediately The Retrieve button will display the curve presently used by the positioner To...

Page 364: ...r StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Default Characterization Curves Linear Characterization Curve Equal percent Characterization Curve Shear Stream Linear Ch...

Page 365: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Shear Stream Characterization Curve Max Flo Linear Characterization Curve...

Page 366: ...StarTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Max Flo Characterization Curve Valdisk Linear Characterization Curve...

Page 367: ...tarPac is capable of characterizing the command to position response Characterization can be enabled and disabled The StarPac provides 21 input values x and 21 output values y which can be edited to b...

Page 368: ...ation to be store in the instance of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group...

Page 369: ...e file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All...

Page 370: ...nd Characterization Curve The Characterization Curve box allows you to quickly load a rangeability curve or manually modify the curve Inherent Rangeability R is defined as the change in which the devi...

Page 371: ...lue in the input field default is 30 i is the Input Signal The Input Signal column represents the X axis of the graph and is not adjustable The Output Signal column represents the Y axis of the graph...

Page 372: ...Save VCT button will only be enable once the entire configuration is load into memory either from the Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is t...

Page 373: ...arTalk DTM Help for StarPac 3 System Flowserve Corporation Version 1 0 0 Printed November 1 2013 Note If no configuration is stored in memory this action will stop the Save VCT button from been enable...

Page 374: ...rmation from the device related to this page Clicking the Retrieve All button will start the retrieval of all the connected StaPac System configuration to be store in the instance of the DTM memory It...

Page 375: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Page 376: ...instance of the DTM memory It will also retrieve and update the values related to the current page and tabs within the page The Retrieve Configuration from Device Status group box will appear automat...

Page 377: ...y of the DTM to a folder location and file name A save file dialog will allow the selection of the folder location and file name Note The Save VCT button will only be enable once the entire configurat...

Page 378: ...ilable to read and apply related to the system general information Modbus network address StarPac model Embedded software version Electronics serial number EPROM version Action Buttons The Apply butto...

Page 379: ...Body model Valve serial number Body size Body material Pressure class Flow direction NOTE This information is for record keeping and information purposes only and does not affect the operation of the...

Page 380: ...Fail Position and the Actuation Type The Fail Position should be selected to match the tubing and actuator spring position CAUTION The Fail Position is only a record and will not change the fail posi...

Page 381: ...Trim Characteristic Trim type Packing style Packing material Gasket material Stroke length NOTE This information is for record keeping and information purposes only and does not affect the operation...

Page 382: ...ed to the transducer information Output signal kind Pressure rating Sensor drawing number Upstream last calibration date Upstream serial number Downstream last calibration date Downstream serial numbe...

Page 383: ...following list shows the items available to read and apply related to the password information Enable disable password Actual password Action Buttons The Apply button will save changes to the connect...

Page 384: ...apply related to the Notes information Notes line 1 Notes line 2 Notes line 3 Notes line 4 Notes line 5 Notes line 6 Notes line 7 Notes line 8 Notes line 9 Notes line 10 Notes line 11 Action Buttons...

Page 385: ...in all places in the DTM and on the positioner Units Units of measure change the values displayed on DTM screens and the positioner The Units page allows the selection of each unit individual Action...

Page 386: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 387: ...3 RW 0 to 199 Integer table pointer number 33 42084 RW 0 to 199 Integer table pointer number 34 42085 RW 0 to 199 Integer table pointer number 35 42086 RW 0 to 199 Integer table pointer number 36 4208...

Page 388: ...ble pointer number 34 42149 RW 200 to 598 Floating Point table pointer number 35 42150 RW 200 to 598 Floating Point table pointer number 36 42151 RW 200 to 598 Floating Point table pointer number 37 4...

Page 389: ...inter number 55 42170 RW 200 to 598 Floating Point table pointer number 56 42171 RW 200 to 598 Floating Point table pointer number 57 42172 RW 200 to 598 Floating Point table pointer number 58 42173 R...

Page 390: ...2324 Integer variable number 50 42325 Integer variable number 51 42326 Integer variable number 52 42327 Integer variable number 53 42328 Integer variable number 54 42329 Integer variable number 55 423...

Page 391: ...ting point variable number 44 72331 Floating point variable number 45 72333 Floating point variable number 46 72335 Floating point variable number 47 72337 Floating point variable number 48 72339 Floa...

Page 392: ...at approximately 225 gpm with a range of 0 to 500 gpm Normal system updates should be at two second intervals If the system loses communications then the system should initially stay on line for five...

Page 393: ...for Automatic mode Register Value Description 40037 0 Sets the mode source to Digital 40038 2 Puts the unit into Automatic mode 40041 1 Sets the setpoint source to Digital 40039 6 Selects gaseous flo...

Page 394: ...ed at 112 5 The position is fixed range where 0 12 5 and 9999 112 5 Integer Registers for monitoring process Register Description 30020 Reads the normalized valve position in current percent open Posi...

Page 395: ...rom the third column Hold the mouse button down and drag the selected register to the desired Virtual register Let go of the mouse button Click the apply button to assign the selected register to the...

Page 396: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

Page 397: ...om the third column Hold the mouse button down and drag the selected register to the desired Virtual register Let go of the mouse button Click the apply button to assign the selected register to the V...

Page 398: ...Retrieve All or the Load VCT functionality is complete Note 2 VCT Valtek Configuration Table is the StarPac entire configuration file extension name The Load VCT button will open an open file dialog t...

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