background image

 Logix

®

  Digital Positioners FCD LGENIM0110-0 05/16 

 

flowserve.com

 

         

30

 

 

 

 
 

No  more  user  actions  are  required  while  the  calibration 
process is completed. When the lights return to a sequence 
that starts with a green light the calibration is complete.   
 
The  jog  calibration  process  will  only  allow  the  user  to  set 
the  span.    If  an  elevated  zero  is  needed  a  handheld  or 
ValveSight

®

 DTM are required.   

 

21.4.2  Tuning Options 

 
Quick-Cal  Custom  Gains

  - 

This  is  typically  the fastest  way 

to  achieve  ideal  gains.    Set  the  Auto  Tune  Configuration 
Switch to On and the Selectable GAIN Switch to “E”.  Then 
perform a Quick-Cal.  During the Quick-Cal, custom tuning 
parameters  will  be  determined  based  on  measured 
response parameters.  The gains can then be fine-tuned by 
adjusting the Selectable GAIN Switch.  Selecting “D” “C” or 
“B”  will  progressively  provide  a  more  stable  response.  
Selecting “F” through “J” will  progressively  provide  a more 
active  response.    In  most  cases 

selecting “E” will give the 

best  results.    This  is  the  default  setting  for  all  actuator 
sizes.    Raising  or  lowering  the  Selectable  GAIN  Switch 
setting is a function of the positioner/valve response to the 
control signal, and is not actuator size dependent.  
 
Standard  Preset  Gains  -  If  standard,  preset  gains  are 
desired,  set  the  Auto  Tune  Configuration  Switch  to  Off.  
After  performing  a  Quick-Cal,  use  the  Selectable  GAIN 
switch to the desired level 

(“B” – “J”).  The standard, preset 

gain settings are not affected by Quick-Cal.  
 
It  may  be  necessary  to  set  the  gain  switch  BEFORE  the 
Quick  Cal.    Very  fast  stroking  valves  may  need  to  be  at 
lower  gains and  very  slow  stroking  valves may  need  to  be 
at higher gains. 
 
Custom  Manual  Gains  -  To  set  gains  manually,  set  the 
selectable GAIN switch to “A”.   Changing the switch from 
“B”  to  “A”  will  write  the  standard  “B”  settings  into  the  “A” 
parameters,  allowing  a  starting  point  for  modification.  
Similarly, changing the switch from “J” to “A” will write the 
standard  “J”  settings  into  the  “A”  parameters.    Custom 
tuning values can then be entered using the Display Menu, 
a  Handheld  or  ValveSight

®

  DTM.    With  the  Selectable 

GAIN  Switch  set  to  “A”,  the  tuning  will  not  be  modified 
during a Quick-Cal.   
 

21.4.3  Aborting a Quick-Cal 

 
The  Quick-Cal  can  be  aborted  at  any  time  by  briefly 
pressing  the 

◄  BACK  button.    In  this  case,  the  previous 

settings will be retained. 
 

21.4.4  On Line Stroke Calibration Adjustments  

 

At times an adjustment to the calibration is desired, but the 
process  cannot  be  interrupted.    The  stroke  calibration  can 
be  adjusted  with  minimal  valve  movement.    Contact  your 
local Field Service Technician for more information.     
 
 

21.5  Analog Output (AO) Calibration 

 
The  Analog  Output  (position  feedback)  function  of  the 
Multi-Function Card can be configured calibrated using the 
DTM  or  LCD.    Ensure  the  card  is  installed,  the  positioner 
recognizes the card, and it is configured to be an AO.   
 
The DTM AO calibration wizard is found here:  
Configuration  /  Card  Slot  1  (or  2)  /  Multi-Function  Card  / 
Analog Output Calibration.   
 

22 

POSITIONER FUNCTIONS 

 

The  following  features  can  be  performed  using  the  local 
interface.  Additional features are offered with the use of a 
Handheld or DTM.   
 

 

NOTE:

  

In order to prevent unintentional adjustments of 

the  configuration,  tuning,  or  control  of  the  valve,  the 
Tamper Lock feature may be used.  This is set in the DTM 
and disables the buttons and menus except for the ability to 
view  the  status  of  the  positioner.    The  positioner  can  be 
unlocked from the DTM.

  

 

22.1  Live  Manual  Tuning  (Adjusting  the 

Gain) 

 
Use  the  Selectable  GAIN  Switch  to  adjust  the  gain  at  any 
time  during  operation.  This  adjustment  takes  effect 
immediately.  

For faster response select settings above “E” 

(F-J).  For more stable response, 

select settings below “E” 

(B-D).  See 

Error! Reference source not found.

 

22.2  Local Control Of Valve Position 

 
To  manually  adjust  the  position  of  the  valve  regardless  of 
the  input  command  (analog  or  digital),  press  and  hold  the 
▲Up, ▼Down and  ◄ BACK buttons for about 3 seconds.   
The ▲Up, ▼down buttons can then be used to position the 
valve.    While  in  this  mode  the  LED‘s  will  flash  a  GRRY 
(green-red-red-yellow)  sequence.  To  exit  the  local  control 
mode  and  return  to  normal 

operation,  briefly  press  the  ► 

ACCEPT/QUICK-CAL button. 
 

 

CAUTION:

 

When  operating  using  local  control  of  the 

valve,  the  valve  will  not  respond  to  external  commands.  
Notify  proper  personnel  that  the  valve  will  not  respond  to 
remote  command  changes,  and  make  sure  the  valve  is 
properly isolated. 

 

22.3  Command Source Reset 

 
Performing  a  command  source  reset  will  reset  the 
command  source  to  analog  if it  has  been inadvertently  left 
in  digital  mode.    This  is  done  while  holding  down  both  the 
▲Up  and  ▼Down  buttons,  and  briefly  pressing  the 
►ACCEPT/QUICK-CAL button.   

 

22.4  Factory Reset 

 

Summary of Contents for Logix 3200MD Plus

Page 1: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 Installation Operation Maintenance Manual USER INSTRUCTIONS...

Page 2: ...options It is required that only trained and qualified technicians are authorized to adjust repair or work on control valves actuators positioners and other accessories Review this bulletin prior to i...

Page 3: ...PUT 4 20 MA CONNECTION 23 20 3 MULTI FUNCTION CARD AO DO DI 25 20 4 REMOTE MOUNT 26 20 5 CONNECTIONS FOR INTRINSICALLY SAFE OPERATION 27 21 STARTUP 27 21 1 QUICK START INSTRUCTIONS 27 21 2 LOCAL USER...

Page 4: ...IGURE 15 LINEAR SINGLE ACTING AIR TO OPEN 20 FIGURE 16 EXHAUST VENTS 21 FIGURE 17 PNEUMATIC CONNECTIONS 22 FIGURE 18 TERMINAL DIAGRAM 23 FIGURE 19 COMPLIANCE VOLTAGE 24 FIGURE 20 CONDUIT AND GROUNDING...

Page 5: ...Air sweet natural gas nitrogen and CO2 Sour natural gas is not acceptable For Type nA and Type tb installation only air or inert gas may be connected to the air supply inlet The air supply must be fre...

Page 6: ...box Packaging may use cardboard plastic wrap foam or paper as packing material Filling material may be a carton type or paper Shipping marks display product and package dimensions and weight Packing g...

Page 7: ...r fastening materials from other manufactures If FLOWSERVE products especially sealing materials have been in storage for longer periods check these for corrosion or deterioration before using these p...

Page 8: ...T 475 communicator or other host software See Section 10 for more information 15 3 Position Definition Whether in Analog or Digital Source The position at 0 is always defined as the valve in a closed...

Page 9: ...sabled therefore characterization is Linear No soft limits enabled No MPC set Valve has zero deviation with a present input signal of 12 mA Loop calibration 4 mA 0 command 20 mA 100 command Actuator i...

Page 10: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 10 Figure 4 Logix 3200MD Digital Positioner Schematic Double Acting Relay Air To Open...

Page 11: ...pon loss of power Double Acting Relay Port 1 16 3 Air Supply Table 3 Air Supply Minimum Input Pressure 2 1 Bar 30 PSI Maximum Input Pressure 10 3 Bar 150 PSI Air Supply Quality The air supply must be...

Page 12: ...ISA 75 13 16 8 Physical Specifications Table 8 Physical Specifications For dimensions see section 30 POSITIONER DIMENSIONS Housing Material Cast powder painted aluminum EN AC AlSi12 Fe Soft Goods Fluo...

Page 13: ...ia IIC T4 T6 Ga IP65 T4 Ta 52 C to 85 C T6 Ta 52 C to 45 C Non Incendive Class I Div 2 Groups A B C D T4 Ta 52 C to 85 C T6 Ta 52 C to 45 C Nema Type 4X IP65 ATEX Flame Proof FM16ATEX0006X II 2 G Ex...

Page 14: ...he specific installation Once the type of protection has been marked it shall not be changed Conditions sp ciales pour une utilisation en toute s curit Le mat riel doit tre install de sorte r duire au...

Page 15: ...n the back of the positioner bracket assembly over the mounting bolt Slide the small end of the teardrop under the mounting bolt and align the upper mounting hole 6 Insert the upper mounting bolt and...

Page 16: ...ing four 1 4 20 x 1 2 bolts fasten positioner to universal bracket using appropriate hole pattern stamped on bracket 5 Using a end wrench and two 5 16 18 X bolts attach bracket to actuator transfer ca...

Page 17: ...calibration fails as indicated by a RGGY blink code retry the calibration If it still fails the feedback values were exceeded and the arm must be adjusted away from the positioner s limits Rotate the...

Page 18: ...g the star washer and 10 32 nut 4 Attach tripper and tripper clamp to valve shaft using two 20 bolts and two 20 locknuts Leave tripper loose on shaft until final adjustment 5 Thread ball joint linkage...

Page 19: ...sticker on main board cover and set DIP switches accordingly See section 21 STARTUP 8 Press the QUICK CAL ACCEPT button for three to four seconds or until the positioner begins to move The positioner...

Page 20: ...uator has been tubed If the valve is double acting port the valve labeled 2 to the other side of the actuator DANGER Proper tubing orientation is critical for the positioner to function correctly and...

Page 21: ...oute the exhausted natural gas to a safe environment The housing chamber exhaust port is located on the backside of the positioner The actuator exhaust port is located on the front of the positioner B...

Page 22: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 22 Port Double Acting Configuration Single Acting Configuration 1 1 1 S Supply Supply 2 2 Plug Figure 17 Pneumatic Connections...

Page 23: ...es that the current loop system allow for a 10 VDC drop across the positioner at maximum loop current The operating current range is from 3 9 to 24 mA In order to determine if the loop will support th...

Page 24: ...k Ccable Example Ccable 72 000072 Max Cable Length 0 08 F 000072 Max Cable Length 1111 To control cable resistance 24 AWG cable should be used for runs less than 5000 feet For cable runs longer than 5...

Page 25: ...han 10 V m Portable EM devices such as hand held two way radios should not be used within 30 cm of the device Ensure proper wiring and shielding techniques of the control lines and route control lines...

Page 26: ...The remote mount option can be used where excessive vibration or environmental factors prevent the placement of a positioner directly on the valve Wire the remote mount board according to Table 13 Re...

Page 27: ...he positioner is ready for control CAUTION During the QUICK CAL operation the valve may stroke unexpectedly Notify proper personnel that the valve will stroke and make sure the valve is properly isola...

Page 28: ...mA signal the AO will show a 20 mA signal at closed 21 3 4 Characterization Switch The Characterization Switch allows a better match between the input command and the actual fluid flow through the va...

Page 29: ...ective with Advanced or Pro diagnostic levels 21 3 8 Spare Switch If special features have been purchased they may be controlled by this switch See associated documentation for more details 21 4 Strok...

Page 30: ...tton In this case the previous settings will be retained 21 4 4 On Line Stroke Calibration Adjustments At times an adjustment to the calibration is desired but the process cannot be interrupted The st...

Page 31: ...Y R G 15 Y R Y 16 Y R R 17 R G G 18 R G Y 19 R G R 20 R Y G 21 R Y Y 22 R Y R 23 R R G 24 R R Y 25 R R R 26 For example if holding the Up button gave a G G R code and holding the Down gave a Y Y G cod...

Page 32: ...om www valvesight com Figure 28 ValveSight DTM Dashboard 23 2 HART 375 475 Handheld Communicator The Logix 3200MD digital positioner supports and is supported by the HART 375 475 Handheld Communicator...

Page 33: ...wn in the table below Table 15 Default HART Parameters for Burst Mode HART Variable Data Description Primary 4 20 Command Secondary Final Command Tertiary Purchased with Standard Diagnostics Temperatu...

Page 34: ...w for a richer interface and additional functionality including viewing the dashboard charts annunciator panel test comparisons and data logs and printing reports The DTM also comes in two versions Ba...

Page 35: ...when closed If the valve closes with a 20 mA signal the AO will show a 20 mA signal when closed 25 2 Discrete Output DO Use the Discrete Output function of the MFC to indicate a variety of conditions...

Page 36: ...signals are routed some distance to the positioner Tubing is connected to the positioner The feedback signal wires are connected to a remote mount board installed in the Logix 3200MD positioner See Fi...

Page 37: ...m 5 in lb User Interface terminal connections 0 5 0 6 N m 4 5 in lb 27 4 Replacing the Multi Function Card Removal 1 Make sure the valve is bypassed or in a safe condition 2 Disconnect the power to th...

Page 38: ...tom in place 3 Plug in the hall sensor cable the piezo cable current source cable and the feedback pot cable into the main board Ensure the connectors locking features engage 4 Place the main board on...

Page 39: ...chined portions of spool The tolerances between the block and spool are extremely tight Contamination in the block or the spool may cause the spool to hang 3 Remove the spool valve block by removing t...

Page 40: ...o thread out without tangling or cutting wires 12 Grasp the base of the driver module and turn it counterclockwise to remove After it is threaded out carefully retract the driver module from the housi...

Page 41: ...screw and tighten securely See Figure 38 14 Install the plastic board cover Insert the three retaining screw through the plastic cover into the threaded boss and tighten evenly using a Phillips screwd...

Page 42: ...lve position reading is not what is expected 1 Stem position sensor mounting is off 180 degrees 2 Stroke not calibrated 3 Tight shutoff MPC Minimum position cutoff is active 4 Custom characterization...

Page 43: ...face Off GGYG Low Battery WRN YRRG Main Board Fail WRN RYRR Memory Error WRN YYYR No Motion Time Out RGYY Opened Too Far WRN YYGY Piezo Volts ALM RRRY Piezo Volts High ALM RRRY Piezo Volts High WRN YR...

Page 44: ...olding both the UP and DOWN buttons and briefly pressing the QUICK CAL ACCEPT button GGYR INITIALIZING Description The positioner has powered up and is displaying a blink sequence 3 times Possible Sol...

Page 45: ...input command positioning the valve at a preconfigured set point The DI signal is active and the positioner is attempting to control the valve at the set point Possible Solutions Configure the DI func...

Page 46: ...he user This may be an indication of corrosion build up on the valve stem or in the actuator low or restricted supply pressure or a sticking positioner relay Possible Solutions This warning will clear...

Page 47: ...ases the chance of limit cycling and excessive air consumption The pilot relay is part of the inner loop and consists of the driver module assembly with piezo I P relay which is coupled to the spool v...

Page 48: ...escription Upon loss of air supply the valve may not move to the fail safe position The spring alone is not adequate to overcome the friction and process load in the system The system is relying on pn...

Page 49: ...the IOM for warnings RGRY STROKE SHIFT Description The 0 and 100 valve positions have both shifted in the same direction since the last stroke calibration This may be related to a bent or adjusted fe...

Page 50: ...arm linkage Recalibrate If the problem persists return the unit for repair RYRY PRESSURE SENSOR BOARD FAILURE WARNING Description One or more pressure sensors may have failed Possible Solutions Check...

Page 51: ...ns Check the stem and actuator for loose components RRYR DRIVER MODULE ALARM Description The pilot relay can t open the pilot relay can t shut or the Hall sensor circuit has failed Possible Solutions...

Page 52: ...ght of positioners will often settle through packing peanuts and pop large air packets 6 Please insert a copy of the completed RGA form inside the package and write the RGA number on the outside of th...

Page 53: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 53 30 POSITIONER DIMENSIONS 30 1 Positioner Dimensions...

Page 54: ...aft 3rd Party Actuators D Action Four way Double Acting 1 1 Three way Single Acting 2 Three way Purge Single Acting 3 3 Four way Vented Double Acting 4 Three way Vented Single Acting 5 Special Options...

Page 55: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 55 Figure 42 Exploded View...

Page 56: ...ure Sensor to Manifold 3 20 O ring Regulator to Housing 1 22 O ring Customer Interface Cover 1 26 O ring Customer Interface Board 1 35 Flexible Tube 1 37 Nylon Washer 1 41 O ring Spool Valve to Housin...

Page 57: ...135432 135430 135431 0 63 135429 135437 135430 135433 135431 0 75 135429 135438 135430 137212 135431 0 88 135429 135439 135430 137213 135431 135434 1 12 135429 135430 137214 135431 137218 1 50 135429...

Page 58: ...Menu 40 Limit Switch 11 32 33 53 57 Local Control Of Valve Position 38 Local User Interface 34 M Main Board 61 Maintenance 14 57 Mark One Linear Valves 15 MaxFlo Rotary Valves 20 23 Minimum Close Time...

Page 59: ...Logix 3200MD Digital Positioners FCD LGENIM0110 0 05 16 flowserve com 59 Appendix 1 FM Control Drawing...

Page 60: ...lected this Flowserve product is designed to perform its intended function safely during its useful life However the purchaser or user of Flowserve products should be aware that Flowserve products mig...

Page 61: ...Certs to remove IS and NI references per Steve C Changed Model Code Chart February 3 2016 B Added note to model code chart on page 54 that says M20 Threads are not available for certification code 34...

Reviews: