Flintec FAD-40 Series, Technical Manual

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FAD-40 Technical Manual, Rev.2.1.0; February 2022 Page 1 of 55
T
ABLE OF
C
ONTENTS
:
1. SAFETY INSTRUCTIONS ............................................................................................. 3
2. INTRODUCTION ........................................................................................................... 4
2.1. Overview ...................................................................................................................................................... 4
2.2. Key features and Specifications .................................................................................................................. 5
2.3. Housing ........................................................................................................................................................ 7
2.4. Accessories .................................................................................................................................................. 7
2.4.1. Accessories supplied with the instrument .................................................................................................................. 7
3. INSTALLATION ............................................................................................................. 8
3.1. Recommendations ....................................................................................................................................... 8
3.1.1. Control Cabinet Design .............................................................................................................................................. 8
3.1.2. Cabling ....................................................................................................................................................................... 8
3.1.3. Mechanical Installation ............................................................................................................................................... 8
3.2. Electrical Connections ................................................................................................................................. 8
3.2.1. Power Supply and Grounding .................................................................................................................................... 8
3.2.2. Load Cell Connection ................................................................................................................................................. 9
3.2.3. Digital I/O Connection .............................................................................................................................................. 10
3.2.4. Serial Interface RS232 ............................................................................................................................................. 10
3.2.5. Communication Interface ......................................................................................................................................... 10
3.3. Commissioning .......................................................................................................................................... 11
4. SETUP ......................................................................................................................... 12
4.1. Installation of the xFace Software.............................................................................................................. 12
4.2. Connection to the xFace Software............................................................................................................. 12
4.3. Setup and Calibration ................................................................................................................................ 13
4.3.1. Scale Parameters .................................................................................................................................................... 13
4.3.2. RS-485 Serial Interface Setup ................................................................................................................................. 14
4.3.3. Scale Build and Calibration ...................................................................................................................................... 15
4.4. A/D Status (Performance Test) .................................................................................................................. 18
4.5. Setup of Digital I/O ..................................................................................................................................... 18
4.6. Bus Interface Setup ................................................................................................................................... 19
4.7. Bus Addressing via Setup Switch .............................................................................................................. 20
4.8. Back up Settings and Calibration Data ...................................................................................................... 20
5. FAD-40 / FAD-40MB WITH RS-485 INTERFACE ....................................................... 21
5.1. Front View of FAD-40 (MB) ....................................................................................................................... 21
5.2. Electrical Connections ............................................................................................................................... 22
5.3. RS-485- and Modbus-RTU-Interfacing ...................................................................................................... 22
5.4. Setup and Calibration ................................................................................................................................ 22
5.5. BSI Data Structure (for FAD-40 and FAD-40MB only) .............................................................................. 23
5.6. Modbus RTU (for FAD-40MB only)............................................................................................................ 27
5.7. Modbus Data Structure (for FAD-40MB and FAD-40EN only) .................................................................. 27
6. FAD-40PB WITH PROFIBUS INTERFACE ................................................................ 30
6.1. Front View of FAD-40PB ........................................................................................................................... 30
6.2. Electrical Connections ............................................................................................................................... 31
6.3. Profibus and RS-232C Interfacing ............................................................................................................. 32
6.4. Setup and Calibration ................................................................................................................................ 32
6.5. Profibus Setup ........................................................................................................................................... 32
6.6. Profibus and Profinet Data Structure (for FAD-40Px only) ........................................................................ 33
7. FAD-40PN WITH PROFINET INTERFACE ................................................................. 37
7.1. Front View of FAD-40PN ........................................................................................................................... 37
7.2. Electrical Connections ............................................................................................................................... 38
7.3. Profinet Interfacing ..................................................................................................................................... 39
7.4. Setup and Calibration ................................................................................................................................ 39
7.5. Profinet / Ethernet Setup ........................................................................................................................... 39
7.6. Profibus and Profinet Data Structure (for FAD-40Px only) ........................................................................ 40
8. FAD-40EN WITH ETHERNET INTERFACE ................................................................ 41
8.1. Front View of FAD-40EN ........................................................................................................................... 41
8.2. Electrical Connections ............................................................................................................................... 42
8.3. Ethernet Interfacing ................................................................................................................................... 43
8.4. Setup and Calibration ................................................................................................................................ 43