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3

&LAMCO

 M-K Compressor Expansion Automat

Installation and operating instructions

Transport  

(continued)

Once the automat has been removed from its packaging, it must be set up under safety measures
to avoid being damaged, tipped or shaken. Only use permitted load lifting devices.
Depending on the transport method and the size of the expansion automat, various types of 
packaging may be used.
Unless otherwise contractually agreed, the packaging meets the packaging guidelines of 
Flamco STAG GmbH.

Storage

Interim storage can also take place while packed. Conditions for this are: a closed, frost free room 
(dry..60...70 % relative humidity), free of vibrations, protected against heat and direct sunlight.
Vessels or equipment parts that have been removed from the packaging must be placed in their 
fi nal position.
The stability is to be ensured and the stacking of equipment should be avoided.

3. Product description

Methodology

(Symbol)

Changes in the volume of the operating water 

)a*

 caused by temperature changes in closed

heating or climate control systems generate different levels in the water compartment of the
expansion automat. The pressure in the gas compartment of the automat caused by this is a
measurable value that is continuously recorded by a pressure sensor and transmitted via a signal
cable to a control unit.
In the event of any difference, a comparison of these actual values with the programmable
nominal values leads to the control of a compressor or pressure relief valve, which is linked with
the gas compartment by a common pressure control tube.
In this way, the valve is opened as the level increases during system heating to relieve pressure
(pressure reduction) and the compressor is switched on as the system cools and the level falls
(pressure increase).
A hystereses 

)b*

 may be set for controlling the valve or compressor, which ensures the

maintenance of the set system pressure of a heating or climate control system with a modifi able,
small tolerance.
The levels recorded by a level sensor and assessed by the controller result, as in the case of the
system pressure, to display values and once limit values have been reached, to control signals
that enable an additional evaluation or the actuation of other units.

By choosing different nominal sizes of vessel, the option to connect several vessels, the selection
of different compressor capacities or operating modes and by changing the nominal values, the
M-K compressor- expansion automats can be adjusted to the operating behaviour of a heating or
climate control system.

)a*

 Water types whose constituent materials do not pose any hazard to the operational readiness

and do not damage or improperly infl uence (e.g. heating water) water-keeping parts of the
Automat (e.g. pressure-bearing components, diaphragm, vessel connection,...)

)b*

 Switch difference to the nominal value, only changes to the nominal value can be assessed.

Small hystereses: the advantage is a small deviation from the nominal value, the disadvantage
is a high switch frequency.
Large hystereses: the advantage is a low switch frequency, the disadvantage is a large deviation
from the nominal value.
The programmable setting range on the M-K expansion automat, this switch difference,
is 0.1 – 0.5 bar for as well the compressor (pressure increase), as for the pressure relief valve
(pressure reduction). Standard models have a preset of 0.2 bar (total lag of 0.4 bar).

Equipment

The equipment components of the M-K expansion automat meet the safety requirements of the
relevant EC directives and the specialist standards to be applied.
Compliance is confi rmed by means of conformity declarations.
The construction of the pressure vessels is designed in accordance with Directive 97/23/EC 

)c*

and under consideration of the German AD Information Sheets 

)d*

.

Examination and cleaning openings for inspections are provided on the basis of practical
experience (taking German standards into consideration).
The conformity label CE0045 (on the type plate) identifi es the Notifying Body at which the conformity 
evaluation process according to Article 10 of this Directive has been tested and confi rmed.
In line with the scope of use according to regulations, the corrosion allowance is 0 mm.
This allowance may be higher , depending on the order.

)c*

 Directive of the European Parliament and Council for the harmonisation of legal provision of

member states on pressure devices. Offi cial Journal of the European Communities L181.

)d*

 Technical safety requirements for normal operation conditions, prepared by the

associations that cooperate in the Arbeitsgemeinschaft Druckbehälter (AD).
Published by: Verband der technischen Überwachungs- Vereine e.V., 45038 Essen.

Pressure vessel

Diaphragm

(Gas pressure)

Gas compartment

Symbol

Heating

Water compartment

(Water pressure)

sensor

Pressure

or climate 

control
system

Compressor

Controller

M

sensor

 Level

Valve

18502426 broch Flexcon M-K_UK.indd   3

18502426 broch Flexcon M-K_UK.indd   3

13-07-2006 08:55:25

13-07-2006   08:55:25

Summary of Contents for Flexcon M-K Series

Page 1: ...ppendices Appendix 1 Technical data specifications hydraulic and pneumatic equipment Dimensions weights 13 Minimum distances 14 Example installations 15 Appendix 2 Technical data specifications electr...

Page 2: ...certained not used in accordance with regulations it will not be possible to exclude system faults or hazards to people animals or objects Type plate Gas pre charge mark The expansion vessel basic and...

Page 3: ...odes and by changing the nominal values the M K compressor expansion automats can be adjusted to the operating behaviour of a heating or climate control system a Water types whose constituent material...

Page 4: ...ncrease 24 Safety valve gas compartment 25 Compressor unit K01 K03 oil free 26 Second compressor unit K01 K03 oil free 27 Compressor unit K04 oil free 28 Second compressor K04 oil free 29 Compressor u...

Page 5: ...meters from the active controller and the resulting switch signals for the expansion valve 1 1 1 1 2 The switch from passive to active takes place following activated motor protection resulting from a...

Page 6: ...cting gas compart ments when using several vessels with a common expansion control Pos 14 page 4 Installation example page 15 16 17 Execution for extension of operating modes Only compressors of the s...

Page 7: ...ntation and parameter modification or presentation Additional status reports from 4 independent and freely definable inputs digital Required on site additions are ana logue telephone line plug signal...

Page 8: ...event that the pressure control system fails This valve is not intended to prevent the reliable operating overpressure in a heat generating system from being exceeded Avoiding excessive temperature Wh...

Page 9: ...er changes to the location are required the transport protection of the level sensor must be removed Avoid dust from coming into contact with this sensor and ensure a mounting surface that does not ob...

Page 10: ...low pressure amounts to up to 2 bar in a delivered vessel or in the event of subsequent additions to the available system pressure Do not direct escaping pressurised air at people Free releasing hose...

Page 11: ...rors SDS Module 43 analogue modem connection The service programming mode and the factory programmed presets can be found on page 30 the operating displays on page 27 Operating mode menu Specification...

Page 12: ...nance This action must be performed during system down time otherwise ensure that no demands are placed on the expansion automat The expansion equipment must be switched off and secured against being...

Page 13: ...3 bar 6 bar 10 bar 6 bar 10 bar 3 bar 6 bar 10 bar Litres kg kg kg kg kg kg kg kg kg kg kg kg 400 6 10 120 70 750 1065 1369 1454 975 995 820 400 225 G 1 1 4 DN32 600 6 10 120 70 750 1485 1789 1874 97...

Page 14: ...r mm mm mm 400 650 800 500 600 800 1000 1000 1200 1600 2000 1000 2800 3500 5000 6500 8000 10000 MBNDP ELECTRONIC CONTROL UNIT STANDARD PRESSURE CONTROL ENTER PRESS 4 4 490 3 2 RPM RPM L S BAR L S BAR...

Page 15: ...i i V iV II V i i I i i i i i I III iV i 6 6 6 6 6 6 V i I iV V i II V i i I nx i i i i V i i II i i I I r c i ii i r xc c i ii i r xc i i i V iV V i i II i i i i i 6 6 6 II i I V i i I i v i V iV II...

Page 16: ...6 6 6 6 i V i I 6 x I iV i v V i i I i i 6 x I iV i v V i I i i I 6 6 6 6 6 6 V i I i iV V i II i i II V i i I nx i 6 x I i v Vi iV i v i i 6 6 6 6 i i i i V iV i i i i V iV r c i r c i ii i r xc ii...

Page 17: ...i II i i II 6 r nx i nxL 1 6 V 1 V i I i i i i i 6 II i i 6 II V V II iV i v i v Vi i v Vi 6 x I V i V II 6 x i i I V i i I V i i II V i i I 1 6 i i i V i 6 6 i ii i r x r i ii i r x i i L i i i v L...

Page 18: ...III r V i i I i ii i r x nx i nxL 1 i i 6 II i i 6 II iV i v i v Vi i v Vi 6 x I i V i iV III i i i i r V i i I i i i V iV 1 i III V i i I II VVi III iV i I 6 i i III V i i I 1 iV V i III iV i III V...

Page 19: ...6 6 6 6 6 6 6 6 i 6 i 6 i i i i i i i 7 i 6 6 x V i 7 6i 6 i i i 6 6i 6i 6i i V y i 6 x n L iV i V i 6 x III i i i iv i i i V i i i i i V i i vii V i i x i iV V V V V i i V i i V V i i iV V Li V v i...

Page 20: ...lay 17 page 21 Display error no 11 In the version with a second unit 2 controllers the opera ting modes are programmed differently Display 3 Display 2 Indication of the nominal switch times total for...

Page 21: ...lable in displays 13 21 can or should be adjusted to the system requirements Correct the entries prior to start and use the rest phases of the heating system for later modification Modifications in di...

Page 22: ...r unit backup mode 1 available Language as ordered or 1 1 D 2 GB 3 F 4 NL Factory zero setting of level sensor vessel number as ordered PN3 6 10 vessel size Smoothing factor 3 Hysteresis compressor 1...

Page 23: ...rbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring protection 4 Fuse Device pro...

Page 24: ...1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 Construction side recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2 3 Nominal po...

Page 25: ...8 7 6 5 4 3 2 1 Nach Fehlerbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring p...

Page 26: ...rbeseitigung RET ESC Controller 1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 At purchaser recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor u...

Page 27: ...y close and the cursor returns to the process display Start Menu Further sample displays and graphs and symbols used are shown on the following pages Controller operating panel MBNDP 4 4 electronic co...

Page 28: ...Nederlands English English Fran ais Fran ais Back Back ID number ID number Language Language Adjustment content Adjustment content Adjustment valve Adjustment valve Operating mode Operating mode Adjus...

Page 29: ...stempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal sy...

Page 30: ...ent mode 4 G7 Filling G7a 1 Off G7a 2 Hours counter 1 G8 Sensor G8a 1 Dia rupture sensor 1 Error list Note Error statistics passive errors Menu E5 Display Error no Description Remark Measure 1 Pressur...

Page 31: ...L L 7 V V i L L i L i 9i ii V i V i V i v Working inverse Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fu...

Page 32: ...III iV i 7 V i i 6 II i II i i i V i V i v i II x 6 x 6 x 6 i II II II i i V i II i x II i n V i i i i i i V L Controller electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mod...

Page 33: ...II i i i i i i i x i i V i i i i i v ii L V i 7 V V i L L i L i 9i ii V II VVi II VVi i L 6 6 x 6 x 6 x 6 6 6 L L L L i L L i i L L L L L L L L L III III iV i 0 025 Flamco D SDS electronic control un...

Page 34: ...er electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mode 4 At customer recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2...

Page 35: ...L i 1 6 i II i iv L i L V i L i L V i 6 i III iV i i 6 6 L L 6 V i i i i L L 6 i i i V i i i i II x i 6 6 i i i II x i 6 L 6 L 6 x 7 V V i L L i L i 9i ii V II VVi III iV i L 6 6 6 6 L L L L L L i L L...

Page 36: ...broch Flexcon M K_UK indd 35 18502426 broch Flexcon M K_UK indd 35 13 07 2006 08 56 12 13 07 2006 08 56 12 343 384 55 89 843 206 01 48 861 203 40 90 495 268 04 70 812 309 46 40 flm nt rt ru www flamco...

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