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&LAMCO

 M-K Compressor Expansion Automat

Installation and operating instructions

1. Exclusion of liability

All the technical information, data and instructions contained in these operating instructions for
operations that can and are to be performed, are up to date at the time of editing.
They contain our current knowledge and experience to the best of our understanding.
We reserve the right to make technical modifi cations arising from the further development of the
Flamco product presented in these operating instructions. For this reason, no claims may be
derived from technical data, descriptions and illustrations.

Required operations within the scope of Flamco delivery must be performed by trained
and certifi ed specialists. This includes such persons having knowledge of applicable safety
conditions. Consequently, Flamco shall not be liable for any losses, subsequential losses,
personal losses arising from the non-observance of safety conditions or as a consequence of the
disregard of standard precautionary measures when performing such services as transport,
installation, commissioning, re-starting, operation, maintenance, testing and repair, even in the
event that these are not expressly described in these instructions.

Technical illustrations, drawings and graphs may not necessarily represent the actual module,
individual components or spare parts supplied.
Drawings are not to scale and contain symbols for the purpose of simplifi cation.

-Reference symbols used in the instructions.

Hazardous voltage

Ignoring this can put your life in 
jeopardy, cause fi res or accidents 
destruction

For special consideration

Ignoring this may result in 
reduced functioning ,overload 
or destruction

2. Acceptance of goods

Inspection

The items supplied (equipment, documentation) are listed in the shipping papers.
The contents of the delivery must be immediately checked for completeness and transportation
damage upon arrival.
Incorrect or missing items must be immediately identifi ed. Please note the contents (e.g., for
handling goods, notifi cations of defects...) of the general terms and conditions contained in the
shipping papers.
Compare the specifi cations on the type plate of the expansion vessel with the specifi cations of
your order or the details of the relevant project.
If this expansion vessel is used regardless of any differences which have been ascertained (not
used in accordance with regulations), it will not be possible to exclude system faults or hazards to
people, animals or objects.

Type plate

-      Gas pre-charge mark.

The expansion vessel (basic and ancillary vessel) is under pressure on delivery, which, in 
standard situations, is an overpressure of 2.0 bar. This value may be smaller, depending on the 
order. The information is at eye-level on the operating side (user position).
(Changes in ambient temperature can cause variations in the pre-charge.)

Transport 

The basic and ancillary vessels of the unit are packed horizontally on disposable pallets and 
delivered fully assembled. Accessories or add-on equipment (e.g. Compressor Unit K04) can be 
packed separately or as a part of the automat unit packaging. The disposable pallets are suitable 
for horizontal transport using permitted forklift devices (e.g. forklift trucks, forklift stackers...). 
Always use the largest possible fork size for the pallet to prevent the load from tipping over.
Position the object to be moved as low as possible, at right angles to the forks.

Hoist fi ttings on the vessel (welded lifting lugs) are to be used for lifting of the empty, uninstalled 
vessel that has been removed from its packaging.

Note:

 The transport guard (Pos. 46, page 4) provides necessary protection against collision during

the setup of the expansion automat and must only be removed once this is complete!
(Installation surface, setup, page 9)

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Herstellungsjahr

Year of manufacture

Année de fabrication

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°C

Flamco STAG GmbH

39307 Genthin 

GERMANY

Liter

litre

Zulässige Betriebstemperatur min. / max.

Permissible working temperature min. / max.

Prüfüberdruck

Test overpressure

Zulässiger Betriebsüberdruck

Permissible working overpressure

Nenninhalt

Nominal volume

Serien-Nr.

Serial-No.

Typ

Type

bar

bar

litres

N° de série

Capacité nominale

Surpression d`essai

Surpression de service admissible

Température de service mini. / maxi. admissible

Type

Conformity mark

Manufacturer’s mark

Respective year of manufacture

Permitted operating temperature of the expansion vessel

Permitted test overpressure of the expansion vessel

Permitted operating overpressure of the expansion vessel

Nominal capacity of the expansion vessel

Serial (production) number of the expansion vessel

Type rating of the expansion vessel

Manufacturer’s logo

Manufacturer’s address

18502426 broch Flexcon M-K_UK.indd   2

18502426 broch Flexcon M-K_UK.indd   2

13-07-2006 08:55:24

13-07-2006   08:55:24

Summary of Contents for Flexcon M-K Series

Page 1: ...ppendices Appendix 1 Technical data specifications hydraulic and pneumatic equipment Dimensions weights 13 Minimum distances 14 Example installations 15 Appendix 2 Technical data specifications electr...

Page 2: ...certained not used in accordance with regulations it will not be possible to exclude system faults or hazards to people animals or objects Type plate Gas pre charge mark The expansion vessel basic and...

Page 3: ...odes and by changing the nominal values the M K compressor expansion automats can be adjusted to the operating behaviour of a heating or climate control system a Water types whose constituent material...

Page 4: ...ncrease 24 Safety valve gas compartment 25 Compressor unit K01 K03 oil free 26 Second compressor unit K01 K03 oil free 27 Compressor unit K04 oil free 28 Second compressor K04 oil free 29 Compressor u...

Page 5: ...meters from the active controller and the resulting switch signals for the expansion valve 1 1 1 1 2 The switch from passive to active takes place following activated motor protection resulting from a...

Page 6: ...cting gas compart ments when using several vessels with a common expansion control Pos 14 page 4 Installation example page 15 16 17 Execution for extension of operating modes Only compressors of the s...

Page 7: ...ntation and parameter modification or presentation Additional status reports from 4 independent and freely definable inputs digital Required on site additions are ana logue telephone line plug signal...

Page 8: ...event that the pressure control system fails This valve is not intended to prevent the reliable operating overpressure in a heat generating system from being exceeded Avoiding excessive temperature Wh...

Page 9: ...er changes to the location are required the transport protection of the level sensor must be removed Avoid dust from coming into contact with this sensor and ensure a mounting surface that does not ob...

Page 10: ...low pressure amounts to up to 2 bar in a delivered vessel or in the event of subsequent additions to the available system pressure Do not direct escaping pressurised air at people Free releasing hose...

Page 11: ...rors SDS Module 43 analogue modem connection The service programming mode and the factory programmed presets can be found on page 30 the operating displays on page 27 Operating mode menu Specification...

Page 12: ...nance This action must be performed during system down time otherwise ensure that no demands are placed on the expansion automat The expansion equipment must be switched off and secured against being...

Page 13: ...3 bar 6 bar 10 bar 6 bar 10 bar 3 bar 6 bar 10 bar Litres kg kg kg kg kg kg kg kg kg kg kg kg 400 6 10 120 70 750 1065 1369 1454 975 995 820 400 225 G 1 1 4 DN32 600 6 10 120 70 750 1485 1789 1874 97...

Page 14: ...r mm mm mm 400 650 800 500 600 800 1000 1000 1200 1600 2000 1000 2800 3500 5000 6500 8000 10000 MBNDP ELECTRONIC CONTROL UNIT STANDARD PRESSURE CONTROL ENTER PRESS 4 4 490 3 2 RPM RPM L S BAR L S BAR...

Page 15: ...i i V iV II V i i I i i i i i I III iV i 6 6 6 6 6 6 V i I iV V i II V i i I nx i i i i V i i II i i I I r c i ii i r xc c i ii i r xc i i i V iV V i i II i i i i i 6 6 6 II i I V i i I i v i V iV II...

Page 16: ...6 6 6 6 i V i I 6 x I iV i v V i i I i i 6 x I iV i v V i I i i I 6 6 6 6 6 6 V i I i iV V i II i i II V i i I nx i 6 x I i v Vi iV i v i i 6 6 6 6 i i i i V iV i i i i V iV r c i r c i ii i r xc ii...

Page 17: ...i II i i II 6 r nx i nxL 1 6 V 1 V i I i i i i i 6 II i i 6 II V V II iV i v i v Vi i v Vi 6 x I V i V II 6 x i i I V i i I V i i II V i i I 1 6 i i i V i 6 6 i ii i r x r i ii i r x i i L i i i v L...

Page 18: ...III r V i i I i ii i r x nx i nxL 1 i i 6 II i i 6 II iV i v i v Vi i v Vi 6 x I i V i iV III i i i i r V i i I i i i V iV 1 i III V i i I II VVi III iV i I 6 i i III V i i I 1 iV V i III iV i III V...

Page 19: ...6 6 6 6 6 6 6 6 i 6 i 6 i i i i i i i 7 i 6 6 x V i 7 6i 6 i i i 6 6i 6i 6i i V y i 6 x n L iV i V i 6 x III i i i iv i i i V i i i i i V i i vii V i i x i iV V V V V i i V i i V V i i iV V Li V v i...

Page 20: ...lay 17 page 21 Display error no 11 In the version with a second unit 2 controllers the opera ting modes are programmed differently Display 3 Display 2 Indication of the nominal switch times total for...

Page 21: ...lable in displays 13 21 can or should be adjusted to the system requirements Correct the entries prior to start and use the rest phases of the heating system for later modification Modifications in di...

Page 22: ...r unit backup mode 1 available Language as ordered or 1 1 D 2 GB 3 F 4 NL Factory zero setting of level sensor vessel number as ordered PN3 6 10 vessel size Smoothing factor 3 Hysteresis compressor 1...

Page 23: ...rbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring protection 4 Fuse Device pro...

Page 24: ...1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 Construction side recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2 3 Nominal po...

Page 25: ...8 7 6 5 4 3 2 1 Nach Fehlerbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring p...

Page 26: ...rbeseitigung RET ESC Controller 1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 At purchaser recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor u...

Page 27: ...y close and the cursor returns to the process display Start Menu Further sample displays and graphs and symbols used are shown on the following pages Controller operating panel MBNDP 4 4 electronic co...

Page 28: ...Nederlands English English Fran ais Fran ais Back Back ID number ID number Language Language Adjustment content Adjustment content Adjustment valve Adjustment valve Operating mode Operating mode Adjus...

Page 29: ...stempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal sy...

Page 30: ...ent mode 4 G7 Filling G7a 1 Off G7a 2 Hours counter 1 G8 Sensor G8a 1 Dia rupture sensor 1 Error list Note Error statistics passive errors Menu E5 Display Error no Description Remark Measure 1 Pressur...

Page 31: ...L L 7 V V i L L i L i 9i ii V i V i V i v Working inverse Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fu...

Page 32: ...III iV i 7 V i i 6 II i II i i i V i V i v i II x 6 x 6 x 6 i II II II i i V i II i x II i n V i i i i i i V L Controller electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mod...

Page 33: ...II i i i i i i i x i i V i i i i i v ii L V i 7 V V i L L i L i 9i ii V II VVi II VVi i L 6 6 x 6 x 6 x 6 6 6 L L L L i L L i i L L L L L L L L L III III iV i 0 025 Flamco D SDS electronic control un...

Page 34: ...er electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mode 4 At customer recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2...

Page 35: ...L i 1 6 i II i iv L i L V i L i L V i 6 i III iV i i 6 6 L L 6 V i i i i L L 6 i i i V i i i i II x i 6 6 i i i II x i 6 L 6 L 6 x 7 V V i L L i L i 9i ii V II VVi III iV i L 6 6 6 6 L L L L L L i L L...

Page 36: ...broch Flexcon M K_UK indd 35 18502426 broch Flexcon M K_UK indd 35 13 07 2006 08 56 12 13 07 2006 08 56 12 343 384 55 89 843 206 01 48 861 203 40 90 495 268 04 70 812 309 46 40 flm nt rt ru www flamco...

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