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9

&LAMCO

 M-K Compressor Expansion Automat

Installation and operating instructions

5. Installation

Use and the installation location are subject to binding regulations and provisions. Particular 
reference is made to the obligation to inform test or certifi cation agencies prior to the installation 
and starting of systems. In this case, the person responsible is to initiate the procedure with these 
agencies. Documents, conditions and calculations arising from the tests carried out under the 
procedure or other guidelines are to be observed when installing the system.
If acceptance procedures are required for the installed object, the system must only be started
once it has been confi rmed that the requirements imposed on the system have been satisfi ed.

-  Perform the start/commissioning protocol.

Environmental conditions

The M-K Compressor Expansion Automats are to be installed in such a way that operation, testing 
and maintenance can be constantly guaranteed. This automat must be installed in an enclosed, 
frost-free room taking into consideration minimum distances (page 14; 13). The safe operating 
temperature in the vicinity of the automat is 5...40 °C. Higher temperatures can lead to function 
disruptions and to the overload of the compressor or compressors (no expansion). The placing 
of the compressor intake and cool-air openings must ensure that surrounding parts cannot be 
sucked in, an unobstructed fl ow of air is possible, and that no shorted fl ow between cool-air inlet 
and outlet can occur.

Ensure that the expansion automat is operated in a surrounding atmosphere that is free of 
electrically conducting gases, high concentrations of dust and vapours. A risk of explosion is 
posed by combustible gases, gas mixtures.

Base and setup.

The installation surface must be prepared so as to ensure and maintain installation safety.
When preparing this surface, take into consideration the maximum weight of the complete 
automat, including the weight of the water (page 13).
The guidelines of the responsible project leader of the total system apply. The following, general 
rules must also be observed.

-  Equipment to be installed must be completely removed from the packaging.

-  

If the expansion automat (basic vessel) has been set up at the appropriate location and no 
other changes to the location are required, the transport protection of the level sensor must be 
removed. Avoid dust from coming into contact with this sensor and ensure a mounting surface 
that does not obstruct the functioning of the sensor (platform). Avoid fi xing to the ground.

 

 (Types of fi xing that impermissibly infl uence the automat, such as: pouring concrete or plaster 
around the vessel feet, welds to the vessel or vessel foot, clamps and tighteners to the basic 
body or suspending the automat are not allowed.)

-  

Install now those accessories that are required for the expansion function (modules to the gas 
and water compartments) which result in shutdown after start 56 (e.g. fl oatvent ** 
Flexvent Super, Pos.12, page 4).

-  

Vertically adjust the vessel or vessels using the adjustable feet. Use a magnetic spirit level, 
rotated by 90° for use in vertical positions.

-  Ensure that no additional external loads impact on the system.
-  Install expansion vessels and ancillary vessels at the same height.
-  

When welding, do not allow welding materials to touch or enter equipment parts of the 
expansion automat.

System connection

The system connection is to be manufactured as a connection to the heating system. Example 
installations can be found on pages 15...18. Observe the following instructions before fi lling and 
starting the M-K Compressor Expansion Automat.

-  The connection should preferably be made in the return to the heat generator.
-  

Ensure that this connection has a direct connection to the heat generator. Ensure that the 
system connection of basic vessels is made only via the fl exible pressure hose delivered with 
the system.

-  

Install a shutoff device in the immediate vicinity of the automat-system connection, which can 
be protected against unintentional closure and preferably comes with a fi ll and drain valve for 
the water compartment of the vessel. If this item is missing, it must be installed separately.

-  

If several expansion vessels are installed, an additional valve must be installed in the 
expansion pipe in front of the collector pipe, which must also be secured against unintentional 
closure.

-  

Note that a temperature at the system connection greater than 70 °C (...90 °C) exceeds the 
permitted diaphragm load and can result in the destruction of the diaphragm.

 

(Complete insulation of the expansion pipe can increase the load temperature.)

** Accessory, addition

18502426 broch Flexcon M-K_UK.indd   9

18502426 broch Flexcon M-K_UK.indd   9

13-07-2006   08:55:35

13-07-2006   08:55:35

Summary of Contents for Flexcon M-K Series

Page 1: ...ppendices Appendix 1 Technical data specifications hydraulic and pneumatic equipment Dimensions weights 13 Minimum distances 14 Example installations 15 Appendix 2 Technical data specifications electr...

Page 2: ...certained not used in accordance with regulations it will not be possible to exclude system faults or hazards to people animals or objects Type plate Gas pre charge mark The expansion vessel basic and...

Page 3: ...odes and by changing the nominal values the M K compressor expansion automats can be adjusted to the operating behaviour of a heating or climate control system a Water types whose constituent material...

Page 4: ...ncrease 24 Safety valve gas compartment 25 Compressor unit K01 K03 oil free 26 Second compressor unit K01 K03 oil free 27 Compressor unit K04 oil free 28 Second compressor K04 oil free 29 Compressor u...

Page 5: ...meters from the active controller and the resulting switch signals for the expansion valve 1 1 1 1 2 The switch from passive to active takes place following activated motor protection resulting from a...

Page 6: ...cting gas compart ments when using several vessels with a common expansion control Pos 14 page 4 Installation example page 15 16 17 Execution for extension of operating modes Only compressors of the s...

Page 7: ...ntation and parameter modification or presentation Additional status reports from 4 independent and freely definable inputs digital Required on site additions are ana logue telephone line plug signal...

Page 8: ...event that the pressure control system fails This valve is not intended to prevent the reliable operating overpressure in a heat generating system from being exceeded Avoiding excessive temperature Wh...

Page 9: ...er changes to the location are required the transport protection of the level sensor must be removed Avoid dust from coming into contact with this sensor and ensure a mounting surface that does not ob...

Page 10: ...low pressure amounts to up to 2 bar in a delivered vessel or in the event of subsequent additions to the available system pressure Do not direct escaping pressurised air at people Free releasing hose...

Page 11: ...rors SDS Module 43 analogue modem connection The service programming mode and the factory programmed presets can be found on page 30 the operating displays on page 27 Operating mode menu Specification...

Page 12: ...nance This action must be performed during system down time otherwise ensure that no demands are placed on the expansion automat The expansion equipment must be switched off and secured against being...

Page 13: ...3 bar 6 bar 10 bar 6 bar 10 bar 3 bar 6 bar 10 bar Litres kg kg kg kg kg kg kg kg kg kg kg kg 400 6 10 120 70 750 1065 1369 1454 975 995 820 400 225 G 1 1 4 DN32 600 6 10 120 70 750 1485 1789 1874 97...

Page 14: ...r mm mm mm 400 650 800 500 600 800 1000 1000 1200 1600 2000 1000 2800 3500 5000 6500 8000 10000 MBNDP ELECTRONIC CONTROL UNIT STANDARD PRESSURE CONTROL ENTER PRESS 4 4 490 3 2 RPM RPM L S BAR L S BAR...

Page 15: ...i i V iV II V i i I i i i i i I III iV i 6 6 6 6 6 6 V i I iV V i II V i i I nx i i i i V i i II i i I I r c i ii i r xc c i ii i r xc i i i V iV V i i II i i i i i 6 6 6 II i I V i i I i v i V iV II...

Page 16: ...6 6 6 6 i V i I 6 x I iV i v V i i I i i 6 x I iV i v V i I i i I 6 6 6 6 6 6 V i I i iV V i II i i II V i i I nx i 6 x I i v Vi iV i v i i 6 6 6 6 i i i i V iV i i i i V iV r c i r c i ii i r xc ii...

Page 17: ...i II i i II 6 r nx i nxL 1 6 V 1 V i I i i i i i 6 II i i 6 II V V II iV i v i v Vi i v Vi 6 x I V i V II 6 x i i I V i i I V i i II V i i I 1 6 i i i V i 6 6 i ii i r x r i ii i r x i i L i i i v L...

Page 18: ...III r V i i I i ii i r x nx i nxL 1 i i 6 II i i 6 II iV i v i v Vi i v Vi 6 x I i V i iV III i i i i r V i i I i i i V iV 1 i III V i i I II VVi III iV i I 6 i i III V i i I 1 iV V i III iV i III V...

Page 19: ...6 6 6 6 6 6 6 6 i 6 i 6 i i i i i i i 7 i 6 6 x V i 7 6i 6 i i i 6 6i 6i 6i i V y i 6 x n L iV i V i 6 x III i i i iv i i i V i i i i i V i i vii V i i x i iV V V V V i i V i i V V i i iV V Li V v i...

Page 20: ...lay 17 page 21 Display error no 11 In the version with a second unit 2 controllers the opera ting modes are programmed differently Display 3 Display 2 Indication of the nominal switch times total for...

Page 21: ...lable in displays 13 21 can or should be adjusted to the system requirements Correct the entries prior to start and use the rest phases of the heating system for later modification Modifications in di...

Page 22: ...r unit backup mode 1 available Language as ordered or 1 1 D 2 GB 3 F 4 NL Factory zero setting of level sensor vessel number as ordered PN3 6 10 vessel size Smoothing factor 3 Hysteresis compressor 1...

Page 23: ...rbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring protection 4 Fuse Device pro...

Page 24: ...1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 Construction side recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2 3 Nominal po...

Page 25: ...8 7 6 5 4 3 2 1 Nach Fehlerbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring p...

Page 26: ...rbeseitigung RET ESC Controller 1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 At purchaser recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor u...

Page 27: ...y close and the cursor returns to the process display Start Menu Further sample displays and graphs and symbols used are shown on the following pages Controller operating panel MBNDP 4 4 electronic co...

Page 28: ...Nederlands English English Fran ais Fran ais Back Back ID number ID number Language Language Adjustment content Adjustment content Adjustment valve Adjustment valve Operating mode Operating mode Adjus...

Page 29: ...stempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal sy...

Page 30: ...ent mode 4 G7 Filling G7a 1 Off G7a 2 Hours counter 1 G8 Sensor G8a 1 Dia rupture sensor 1 Error list Note Error statistics passive errors Menu E5 Display Error no Description Remark Measure 1 Pressur...

Page 31: ...L L 7 V V i L L i L i 9i ii V i V i V i v Working inverse Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fu...

Page 32: ...III iV i 7 V i i 6 II i II i i i V i V i v i II x 6 x 6 x 6 i II II II i i V i II i x II i n V i i i i i i V L Controller electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mod...

Page 33: ...II i i i i i i i x i i V i i i i i v ii L V i 7 V V i L L i L i 9i ii V II VVi II VVi i L 6 6 x 6 x 6 x 6 6 6 L L L L i L L i i L L L L L L L L L III III iV i 0 025 Flamco D SDS electronic control un...

Page 34: ...er electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mode 4 At customer recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2...

Page 35: ...L i 1 6 i II i iv L i L V i L i L V i 6 i III iV i i 6 6 L L 6 V i i i i L L 6 i i i V i i i i II x i 6 6 i i i II x i 6 L 6 L 6 x 7 V V i L L i L i 9i ii V II VVi III iV i L 6 6 6 6 L L L L L L i L L...

Page 36: ...broch Flexcon M K_UK indd 35 18502426 broch Flexcon M K_UK indd 35 13 07 2006 08 56 12 13 07 2006 08 56 12 343 384 55 89 843 206 01 48 861 203 40 90 495 268 04 70 812 309 46 40 flm nt rt ru www flamco...

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