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7

&LAMCO

 M-K Compressor Expansion Automat

Installation and operating instructions

Additional module, diaphragm rupture sensor. Used in the 
event of stricter safety requirements. The upgrade may be 
performed by a qualifi ed and trained specialist.
(Pos.45, page 4; installation example, page 17; terminal 
diagram, page 32; 35)

Additional module as combination: Module 32; 33 or 32; 34. 
Combinationsor 33; 34 or 32; 33; 34. Use, function in 
accordance with with 32...34 description of individual 
modules. (Terminal diagram, page 32; 35)

Additional module, PA contact. Delivered for use with Flamco 
Fill PA fi ll system or the external fi lling requirement ENA 1...3 
with the SDS controller. The upgrade may be performed by a 
qualifi ed and specialist. (Terminal diagram, page 33; product 
information service, addition to fi lling.)

Fitted for the remote signalling of errors: Min.-, max. water 
Easy- Contact M-K/U level; min.-, max. operating pressure, 
motor protection, diaphragm rupture 2.0; 3.0 and collective 
fault signalling. For each error message, a red LED and 
a relay with a potential-free opener/closer is active. The 
diaphragm rupture output is only possible where a sensor is 
installed. (Internal switch, position 2.0: M-K/S, 3.0: M-K/U.)
Necessary additions on site are a data cable
(RS485) and a 230V L N PE 50Hz voltage supply.

)*

 For compressors with internal temperature protection, the 

activation of this fuse is not displayed. Installation may be 
performed by a qualifi ed, trained specialist.
(Terminal diagram, page 24; 26; 32; 35)

Additional module, remote display device. Used for remote 
Televisorprocess monitoring. Displays an identical process 
view of the SDS controller (active, passive drives, nominal 
values of the fi lling quantity, system pressure, level) with plain 
language message in the event of system errors and its 
remote acknowledgement.
A necessary add-on on site is a data cable (RS485).
The installation may be performed by a qualifi ed and trained 
specialist. (Terminal diagram, page 32; 35)

Additional module, analogue modem connector. Used for 
SDS process management over the fi xed network. 
Administration of up to 5 independent number blocks with 
confi gurable call process in the event of an error. Direct 
dialup or recall for process presentation and parameter 
modifi cation or presentation.
Additional status reports from 4 independent and freely 
defi nable inputs, digital. Required on-site additions are: ana-
logue telephone line, plug signal wire, signal cable (RS485), 
modem, PC connection. Installation may be performed by a 
qualifi ed, trained specialist. (Terminal diagram, page 32; 35)

Additional module, standard LONWorks bus connector. Used 
in data transfer for visualisation in LON networks and LON 
building management systems. Necessary additions on site 
are a data cable (RS485), a 230V L N PE 50Hz voltage supply 
and data evaluation by a competent LON system integrator. 
Installation may be performed by a qualifi ed and trained 
specialist. (Terminal diagram, page 32; 35)

Additional module, Service Stick. Used for saving, copying 
and transporting parameter fi les, recording and for 
processing the fi les by USB on the PC, sending the fi les to 
the Service Centre and reading the fi les modifi ed by Support.
(Terminal diagram, page 31...35; com1a; com1b)

M-K/U

M-K/U 

M-K/U

M-K/S 

)*

M-K/U

M-K/U

M-K/U

M-K/U

M-K/U

4. Safety instructions

Intended scope of use.

Closed water heating and climate control system, in which changes in the volume of the operating
water caused by temperature fl uctuations are to be balanced out and the required operating 
pressure to be guaranteed by the separate installation of an external expansion vessel.

The equipment can be found at pages 4; 5, the installation example for heating systems is on 
pages 15...18.

The following notes and explanations refer to heating systems. For climate control systems 
(cooling), relevant use applies (note).

Accessories, additions. 

                       

(continued)

Type Application 

Brief 

description

Note

System 

Initial status 

Nominal status

Heating

 

Cold

 

Hot

 

Vessel with 

Vessel with

 water 

prefi ll. 

water prefi ll and

  

expansion 

capacity.

Climate control

 

Warm

 

Cold

 

Vessel with 

Vessel with

 water 

prefi ll and 

water prefi ll.

 expansion 

capacity.

3$3-ODULE

3$3-ODULE

#OMBINATIONS

WITHx

PA-contact

3$3-ODULE

Membranbruch

Störung

Motorschutz

Max. Betriebsdruck

Min. Betriebsdruck

Max. Wasserstand

Min. Wasserstand

Anlage 
Betriebsbereit

&LAMCO

SDS kompatibel

V2/0  V3/0 switch

2EMOTEDISPLAY

%ASY#ONTACT

TELEVISOR

3$3-ODULE

Modem coupler

SDS

Analog

Flamco

Flamco

Bus coupler

SDS

3$3-ODULE

LONWorks Standard

,/.7ORKS

Standard

3$3-ODULE

18502426 broch Flexcon M-K_UK.indd   7

18502426 broch Flexcon M-K_UK.indd   7

13-07-2006   08:55:32

13-07-2006   08:55:32

Summary of Contents for Flexcon M-K Series

Page 1: ...ppendices Appendix 1 Technical data specifications hydraulic and pneumatic equipment Dimensions weights 13 Minimum distances 14 Example installations 15 Appendix 2 Technical data specifications electr...

Page 2: ...certained not used in accordance with regulations it will not be possible to exclude system faults or hazards to people animals or objects Type plate Gas pre charge mark The expansion vessel basic and...

Page 3: ...odes and by changing the nominal values the M K compressor expansion automats can be adjusted to the operating behaviour of a heating or climate control system a Water types whose constituent material...

Page 4: ...ncrease 24 Safety valve gas compartment 25 Compressor unit K01 K03 oil free 26 Second compressor unit K01 K03 oil free 27 Compressor unit K04 oil free 28 Second compressor K04 oil free 29 Compressor u...

Page 5: ...meters from the active controller and the resulting switch signals for the expansion valve 1 1 1 1 2 The switch from passive to active takes place following activated motor protection resulting from a...

Page 6: ...cting gas compart ments when using several vessels with a common expansion control Pos 14 page 4 Installation example page 15 16 17 Execution for extension of operating modes Only compressors of the s...

Page 7: ...ntation and parameter modification or presentation Additional status reports from 4 independent and freely definable inputs digital Required on site additions are ana logue telephone line plug signal...

Page 8: ...event that the pressure control system fails This valve is not intended to prevent the reliable operating overpressure in a heat generating system from being exceeded Avoiding excessive temperature Wh...

Page 9: ...er changes to the location are required the transport protection of the level sensor must be removed Avoid dust from coming into contact with this sensor and ensure a mounting surface that does not ob...

Page 10: ...low pressure amounts to up to 2 bar in a delivered vessel or in the event of subsequent additions to the available system pressure Do not direct escaping pressurised air at people Free releasing hose...

Page 11: ...rors SDS Module 43 analogue modem connection The service programming mode and the factory programmed presets can be found on page 30 the operating displays on page 27 Operating mode menu Specification...

Page 12: ...nance This action must be performed during system down time otherwise ensure that no demands are placed on the expansion automat The expansion equipment must be switched off and secured against being...

Page 13: ...3 bar 6 bar 10 bar 6 bar 10 bar 3 bar 6 bar 10 bar Litres kg kg kg kg kg kg kg kg kg kg kg kg 400 6 10 120 70 750 1065 1369 1454 975 995 820 400 225 G 1 1 4 DN32 600 6 10 120 70 750 1485 1789 1874 97...

Page 14: ...r mm mm mm 400 650 800 500 600 800 1000 1000 1200 1600 2000 1000 2800 3500 5000 6500 8000 10000 MBNDP ELECTRONIC CONTROL UNIT STANDARD PRESSURE CONTROL ENTER PRESS 4 4 490 3 2 RPM RPM L S BAR L S BAR...

Page 15: ...i i V iV II V i i I i i i i i I III iV i 6 6 6 6 6 6 V i I iV V i II V i i I nx i i i i V i i II i i I I r c i ii i r xc c i ii i r xc i i i V iV V i i II i i i i i 6 6 6 II i I V i i I i v i V iV II...

Page 16: ...6 6 6 6 i V i I 6 x I iV i v V i i I i i 6 x I iV i v V i I i i I 6 6 6 6 6 6 V i I i iV V i II i i II V i i I nx i 6 x I i v Vi iV i v i i 6 6 6 6 i i i i V iV i i i i V iV r c i r c i ii i r xc ii...

Page 17: ...i II i i II 6 r nx i nxL 1 6 V 1 V i I i i i i i 6 II i i 6 II V V II iV i v i v Vi i v Vi 6 x I V i V II 6 x i i I V i i I V i i II V i i I 1 6 i i i V i 6 6 i ii i r x r i ii i r x i i L i i i v L...

Page 18: ...III r V i i I i ii i r x nx i nxL 1 i i 6 II i i 6 II iV i v i v Vi i v Vi 6 x I i V i iV III i i i i r V i i I i i i V iV 1 i III V i i I II VVi III iV i I 6 i i III V i i I 1 iV V i III iV i III V...

Page 19: ...6 6 6 6 6 6 6 6 i 6 i 6 i i i i i i i 7 i 6 6 x V i 7 6i 6 i i i 6 6i 6i 6i i V y i 6 x n L iV i V i 6 x III i i i iv i i i V i i i i i V i i vii V i i x i iV V V V V i i V i i V V i i iV V Li V v i...

Page 20: ...lay 17 page 21 Display error no 11 In the version with a second unit 2 controllers the opera ting modes are programmed differently Display 3 Display 2 Indication of the nominal switch times total for...

Page 21: ...lable in displays 13 21 can or should be adjusted to the system requirements Correct the entries prior to start and use the rest phases of the heating system for later modification Modifications in di...

Page 22: ...r unit backup mode 1 available Language as ordered or 1 1 D 2 GB 3 F 4 NL Factory zero setting of level sensor vessel number as ordered PN3 6 10 vessel size Smoothing factor 3 Hysteresis compressor 1...

Page 23: ...rbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring protection 4 Fuse Device pro...

Page 24: ...1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 Construction side recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2 3 Nominal po...

Page 25: ...8 7 6 5 4 3 2 1 Nach Fehlerbeseitigung RET ESC Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fuse Wiring p...

Page 26: ...rbeseitigung RET ESC Controller 1 2 electrical data 1 Single mode 2 Backup mode 3 Parallel mode 4 At purchaser recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor u...

Page 27: ...y close and the cursor returns to the process display Start Menu Further sample displays and graphs and symbols used are shown on the following pages Controller operating panel MBNDP 4 4 electronic co...

Page 28: ...Nederlands English English Fran ais Fran ais Back Back ID number ID number Language Language Adjustment content Adjustment content Adjustment valve Adjustment valve Operating mode Operating mode Adjus...

Page 29: ...stempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal systempress Nominal sy...

Page 30: ...ent mode 4 G7 Filling G7a 1 Off G7a 2 Hours counter 1 G8 Sensor G8a 1 Dia rupture sensor 1 Error list Note Error statistics passive errors Menu E5 Display Error no Description Remark Measure 1 Pressur...

Page 31: ...L L 7 V V i L L i L i 9i ii V i V i V i v Working inverse Controller electrical data 4 On site recommendation Nominal voltage Protection type Compressor unit Motor 1 Nominal output Nominal current Fu...

Page 32: ...III iV i 7 V i i 6 II i II i i i V i V i v i II x 6 x 6 x 6 i II II II i i V i II i x II i n V i i i i i i V L Controller electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mod...

Page 33: ...II i i i i i i i x i i V i i i i i v ii L V i 7 V V i L L i L i 9i ii V II VVi II VVi i L 6 6 x 6 x 6 x 6 6 6 L L L L i L L i i L L L L L L L L L III III iV i 0 025 Flamco D SDS electronic control un...

Page 34: ...er electrical data 1 Single mode 2 Backup mode 3 Parallel mode Load dependent mode 4 At customer recommendation Nominal voltage Protection type Compressor unit Motor 1 1 2nd compressor unit Motor 2 2...

Page 35: ...L i 1 6 i II i iv L i L V i L i L V i 6 i III iV i i 6 6 L L 6 V i i i i L L 6 i i i V i i i i II x i 6 6 i i i II x i 6 L 6 L 6 x 7 V V i L L i L i 9i ii V II VVi III iV i L 6 6 6 6 L L L L L L i L L...

Page 36: ...broch Flexcon M K_UK indd 35 18502426 broch Flexcon M K_UK indd 35 13 07 2006 08 56 12 13 07 2006 08 56 12 343 384 55 89 843 206 01 48 861 203 40 90 495 268 04 70 812 309 46 40 flm nt rt ru www flamco...

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